Operation, Maintenance, Connecting Wires

Operating Instructions and Parts Manual

WLS75, WLS100 WLS150, WLS200

Electrical Connections

(Continued)

pump in accordance with the National Electrical code and all applicable local electrical codes.

The motor must be grounded by connecting a copper conductor to the grounding screw provided within the wiring compartment.

The voltage of power supply must match the voltage of the pump. The WLS75, WLS100 and WLS150 have dual voltage motors preset at the factory to 230 volts. The motors can be converted to 115 volts by turning the voltage selector to the desired voltage (See Figure 5). Use a needle nose pliers to pull the selector out approximately 1/4”, rotate and then reinsert in correct position. The WLS200

cannot be converted; the motor is 230 volts only.

230 V

115 V

230 V

115V

Figure 5 - Voltage Selector

Lift	3/4 HP Pump Capacity in
Lift	GPH Operating Pressure (psi)
in
Feet	10	20	30
5	3900	3320	2320
10	3780	3120	2100
15	3600	2910	1190
20	3250	2670	990
25	3010	2560	840
Lift	1 HP Pump Capacity in GPH
Lift	Operating Pressure (psi)
in	Operating Pressure (psi)
in
Feet	10	20	30
5	4410	3920	2570
10	4180	3520	2300
15	3830	3340	1780
20	3680	3060	1160
25	3340	2720	1260

CONNECTING WIRES

Terminal cover must be in place for safe operation. Ground in accordance with local and national electrical codes. Keep fingers and objects away from openings and rotating parts. Disconnect power sources before touching internal parts. See figure 6 for appropriate wiring locations.

Ground Screw

Ungrounded

Line (L1)

Terminal

Board (L2)

Figure 6 - Connecting Wire

Operation

Never run the pump dry. Running

pump without water may cause seal damage. Fill the pump with water before starting.

PRIMING THE PUMP

After pump installation is complete, the pump must be primed. Remove the pipe plug in the discharge piping and fill the pump and suction pipe with clean water. Turn power to pump on. If the pump does not pump water in 10 minutes, turn off the pump and refill with clean water.

Lift	1-1/2 HP Pump Capacity in
Lift	GPH Operating Pressure (psi)
in
Feet	10	20	30	40
5	4790	4480	3480	2060
10	4610	4310	3190	1520
15	4320	4040	2900	0
20	3900	3720	2680	0
25	3810	3300	2390	0
Lift	2 HP Pump Capacity in GPH
Lift	Operating Pressure (psi)
in	Operating Pressure (psi)
in
Feet	10	20	30	40
5	5980	5560	4310	3060
10	5410	5220	4090	2880
15	5230	4980	3900	2570
20	4120	3840	3510	2210
25	3980	3600	3300	0

If the pump does not operate after repeated attempts, check the following:

1.Vertical distance of pump to water level must not be over 25 feet.

2.Suction piping must be air tight.

3.Be sure valve(s) are open if used in discharge or suction piping.

Never run the pump with a closed

or clogged discharge. The water inside the pump could boil and damage the pump.

Maintenance

Maintain adequate ventilation for the pump motor. The motor bearings are permanently lubricated at the factory. Additional lubrication is not required.

DRAINING FOR WINTER

Always protect pump and piping against freezing temperatures. If there is any danger of freezing, drain the system. To drain the system:

1.Remove the pipe plug from the discharge tee.

2.Remove the 1/4” plug from the lower front face of the pump.

3.Drain all piping below the frost line.

www.waynepumps.com

WLS150, WLS100, WLS200, WLS75 specifications

Wayne WLS75, WLS200, WLS100, and WLS150 are advanced fuel dispensers designed for efficiency and reliability in fuel retail operations. Each model has unique features that cater to various business needs while sharing core technological advancements that enhance performance.

The Wayne WLS75 is a compact dispenser tailored for small to medium-sized fuel stations. It features a sleek design, user-friendly interface, and is equipped with Wayne’s patented control system that provides real-time monitoring of fuel flow and inventory levels. The WLS75 offers flexible payment options, including EMV compatibility, ensuring secure transactions. Its high-performance pump ensures quick refueling, while built-in diagnostics simplify maintenance and reduce downtime.

Moving to the WLS100, this model is designed for high-volume fuel stations. It boasts a larger capacity and increased flow rates, making it suitable for busy environments. The WLS100 incorporates advanced connectivity features, linking to cloud-based management systems for remote monitoring and analytics. This feature empowers operators to optimize fuel pricing strategies and manage inventory more effectively. Additionally, the WLS100 utilizes energy-efficient technology, minimizing operational costs while enhancing performance.

The WLS150 further ramps up the capacity and technology integration. Designed for larger retail spaces, it provides multiple fueling options, including diesel and gasoline. Its user-friendly touchscreen allows for customized branding and advertising directly on the dispenser, enhancing customer engagement. The WLS150 incorporates Wayne’s innovative fuel management software, which tracks sales and identifies trends to inform business decisions.

Lastly, the WLS200 features cutting-edge technology aimed at maximizing operational efficiency. With its robust construction, it is built to endure harsh weather conditions, ensuring reliable performance year-round. The advanced filtration system within the WLS200 minimizes contaminants, preserving fuel quality while extending the lifespan of pumps and fittings. This model also includes multiple fueling hoses, allowing simultaneous dispensing, ultimately reducing wait times for customers.

In conclusion, the Wayne WLS series—WLS75, WLS100, WLS150, and WLS200—represents a commitment to innovation in fuel dispensing technology. Each model is designed to meet the diverse needs of fuel retailers, emphasizing efficiency, reliability, and user-friendliness. With integrated technologies and features that enhance operational management and customer interaction, Wayne continues to drive progress in the fuel retail sector.