McCulloch 96041011600 manual Engine

Page 17

MAINTENANCE

Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until bright.

Coat terminals with grease or petroleum jelly.

Reinstall battery (See “REPLACING BATTERY” in the Service and Adjustment section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

 

 

 

 

 

 

 

 

 

 

SAE 30

 

 

 

 

 

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

-20

0

 

 

30 32 40

 

60

80

100

C

-30

-20

-10

0

10

20

30

40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

 

OIL DRAIN VALVE

CLOSED

 

AND

 

LOCKED

 

POSITION

 

YELLOW CAP

DRAIN

TUBE

 

FIG. 14

Unlock drain valve by pushing inward and turning counterclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

Use gauge on oil fill cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down firmly into place before removing. Keep oil up to, but not over, the “FULL” line on dipstick. Push dipstick down firmly into the tube when finished.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or

FIG. 13

oil_visc_chart1_e

compressed air to remove dirt and stubborn dried gum fibers.

AIR FILTER

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 13 and 14)

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See Engine Manual.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing sea- son or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS" section of this manual.

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Contents Always Wear EYE Protection During Operation M13538Safe Operation Practices for Ride-On Mowers Safety RulesGeneral Operation II. Slope OperationGeneral Service ServiceIII. Children IV. TowingTable of Contents Contents of Hardware Pack Tools Required for Assembly AssemblyToremovetractorfromcarton Before Removing Tractor from SkidCheck Battery See Fig Install Seat See FigCheck Deck Levelness Check Tire PressureCheck for Proper Position of ALL Belts Check Brake SystemOperation Attachment Clutch Lever Used to engage Know Your TractorTo SET Parking Brake See Fig HOW to USE Your TractorStopping See Fig To USE Throttle Control D See FigTo Move Forward and Backward See Fig To Adjust Mower Cutting Height See FigTo Operate Mower To Stop Mower BladesBefore Starting the Engine To Start Engine See Fig Mowing TipsLubrication Chart MaintenanceBlade Removal See Fig BatteryTractor Engine IN-LINE Fuel Filter See Fig CleaningTo Remove Mower See Fig Service and AdjustmentsTo Install Mower See Figs Install belt on engine pulley M To Level Mower Visual SIDE-TO-SIDE Adjustment See FigTo Adjust Steering Wheel Alignment Transaxle Gear Shift Lever Neutral Adjustment See FigTo Replace Mower Blade Drive Belt See Fig To Check BrakeReplacing Battery See Fig To Start Engine with a Weak Battery See FigTo Remove Wheel for Repairs See Fig To Attach Jumper CablesTo Adjust Choke Control To Adjust Throttle Control CableTo Adjust Carburetor To Replace Headlight BulbOther StorageFuel System Engine OILProblem Cause Correction Troubleshooting PointsEngine dies when Service Notes Service Notes Service Notes Suggested Guide for Sighting Slopes for Safe Operation