McCulloch 96041011600 manual Troubleshooting Points, Problem Cause Correction

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TROUBLESHOOTING POINTS

PROBLEM

CAUSE

CORRECTION

 

 

 

 

 

 

 

Will not start

1.

Out of fuel.

1.

Fill fuel tank.

 

2.

Engine not “CHOKED” properly.

2.

See “TO START ENGINE” in Operation section.

 

3.

Engine flooded.

3.

Wait several minutes before attempting to start.

 

4.

Bad spark plug.

4.

Replace spark plug.

 

5.

Dirty air filter.

5.

Clean/replace air filter.

 

6.

Dirty fuel filter.

6.

Replace fuel filter.

 

7.

Water in fuel.

7.

Empty fuel tank and carburetor, refill tank with fresh

 

 

 

 

gasoline and replace fuel filter.

 

8.

Loose or damaged wiring.

8.

Check all wiring.

 

9.

Carburetor out of adjustment.

9.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

section.

 

10.

Engine valves out of adjustment.

10.

Contact an authorized service center/department.

 

 

 

 

 

 

Hard to start

1.

Dirty air filter.

1.

Clean/replace air filter.

 

2.

Bad spark plug.

2.

Replace spark plug.

 

3.

Weak or dead battery.

3.

Recharge or replace battery.

 

4.

Dirty fuel filter.

4.

Replace fuel filter.

 

5.

Stale or dirty fuel.

5.

Empty fuel tank and refill tank with fresh, clean gasoline.

 

6.

Loose or damaged wiring.

6.

Check all wiring.

 

7.

Carburetor out of adjustment.

7.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

section.

 

8.

Engine valves out of adjustment.

8.

Contact an authorized service center/department.

 

 

 

 

 

 

Engine will not turn over

1.

Clutch/brake pedal not depressed.

1.

Depress clutch/brake pedal.

 

2.

Attachment clutch is engaged.

2.

Disengage attachment clutch.

 

3.

Weak or dead battery.

3.

Recharge or replace battery.

 

4.

Blown fuse.

4.

Replace fuse.

 

5.

Corroded battery terminals.

5.

Clean battery terminals.

 

6.

Loose or damaged wiring.

6.

Check all wiring.

 

7.

Faulty ignition switch.

7.

Check/replace ignition switch.

 

8.

Faulty solenoid or starter.

8.

Check/replace solenoid or starter.

 

9.

Faulty operator presence switch(es).

9.

Contact an authorized service center/department.

 

 

 

 

 

 

Engine clicks but will not

1.

Weak or dead battery.

1.

Recharge or replace battery.

start

2.

Corroded battery terminals.

2.

Clean battery terminals.

 

3.

Loose or damaged wiring.

3.

Check all wiring.

 

4.

Faulty solenoid or starter.

4.

Check/replace solenoid or starter.

 

 

 

 

 

 

Loss of power

1.

Cutting too much grass/too fast.

1.

Raise cutting height/reduce speed.

 

2.

Throttle in “CHOKE” position.

2.

Adjust throttle control.

 

3.

Build-up of grass, leaves and trash under mower.

3.

Clean underside of mower housing.

 

4.

Dirty air filter.

4.

Clean/replace air filter.

 

5.

Low oil level/dirty oil.

5.

Check oil level/change oil.

 

6.

Faulty spark plug.

6.

Clean and regap or change spark plug.

 

7.

Dirty fuel filter.

7.

Replace fuel filter.

 

8.

Stale or dirty fuel.

8.

Empty fuel tank and refill tank with fresh, clean gasoline.

 

9.

Water in fuel.

9.

Empty fuel tank and carburetor, refill tank with fresh

 

 

 

 

gasoline and replace fuel filter.

 

10.

Spark plug wire loose.

10.

Connect and tighten spark plug wire.

 

11.

Dirty engine air screen/fins.

11.

Clean engine air screen/fins.

 

12.

Dirty/clogged muffler.

12.

Clean/replace muffler.

 

13.

Loose or damaged wiring.

13.

Check all wiring.

 

14.

Carburetor out of adjustment.

14.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

section.

 

15.

Engine valves out of adjustment.

15.

Contact an authorized service center/department.

 

 

 

 

 

 

Excessive vibration

1.

Worn, bent or loose blade.

1.

Replace blade. Tighten blade bolt.

 

2.

Bent blade mandrel.

2.

Replace blade mandrel.

 

3.

Loose/damaged part(s).

3.

Tighten loose part(s). Replace damaged parts.

 

 

 

 

 

 

26

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Contents M13538 Always Wear EYE Protection During OperationGeneral Operation Safety RulesSafe Operation Practices for Ride-On Mowers II. Slope OperationIII. Children ServiceGeneral Service IV. TowingTable of Contents Contents of Hardware Pack Toremovetractorfromcarton AssemblyTools Required for Assembly Before Removing Tractor from SkidInstall Seat See Fig Check Battery See FigCheck for Proper Position of ALL Belts Check Tire PressureCheck Deck Levelness Check Brake SystemOperation Know Your Tractor Attachment Clutch Lever Used to engageStopping See Fig HOW to USE Your TractorTo SET Parking Brake See Fig To USE Throttle Control D See FigTo Operate Mower To Adjust Mower Cutting Height See FigTo Move Forward and Backward See Fig To Stop Mower BladesBefore Starting the Engine Mowing Tips To Start Engine See FigMaintenance Lubrication ChartBlade Removal See Fig BatteryTractor Engine Cleaning IN-LINE Fuel Filter See FigTo Remove Mower See Fig Service and AdjustmentsTo Install Mower See Figs Install belt on engine pulley M Visual SIDE-TO-SIDE Adjustment See Fig To Level MowerTo Replace Mower Blade Drive Belt See Fig Transaxle Gear Shift Lever Neutral Adjustment See FigTo Adjust Steering Wheel Alignment To Check BrakeTo Remove Wheel for Repairs See Fig To Start Engine with a Weak Battery See FigReplacing Battery See Fig To Attach Jumper CablesTo Adjust Carburetor To Adjust Throttle Control CableTo Adjust Choke Control To Replace Headlight BulbFuel System StorageOther Engine OILTroubleshooting Points Problem Cause CorrectionEngine dies when Service Notes Service Notes Service Notes Suggested Guide for Sighting Slopes for Safe Operation