McCulloch 532 40 80-72 manual Troubleshooting Points, Problem Cause Correction

Page 23

TROUBLESHOOTING POINTS

PROBLEM

CAUSE

CORRECTION

 

 

 

 

 

 

 

Will not start

1.

Out of fuel.

1.

Fill fuel tank.

 

2.

Engine not “CHOKED” properly.

2.

See “TO START ENGINE” in Operation section.

 

3.

Engine flooded.

3.

Wait several minutes before attempting to start.

 

4.

Bad spark plug.

4.

Replace spark plug.

 

5.

Dirty air filter.

5.

Clean/replace air filter.

 

6.

Dirty fuel filter.

6.

Replace fuel filter.

 

7.

Water in fuel.

7.

Empty fuel tank and carburetor, refill tank with fresh

 

 

 

 

gasoline and replace fuel filter.

 

8.

Loose or damaged wiring.

8.

Check all wiring.

 

9.

Carburetor out of adjustment.

9.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

section.

 

10.

Engine valves out of adjustment.

10.

Contact an authorized service center/department.

 

 

 

 

 

 

Hard to start

1.

Dirty air filter.

1.

Clean/replace air filter.

 

2.

Bad spark plug.

2.

Replace spark plug.

 

3.

Weak or dead battery.

3.

Recharge or replace battery.

 

4.

Dirty fuel filter.

4.

Replace fuel filter.

 

5.

Stale or dirty fuel.

5.

Empty fuel tank and refill tank with fresh, clean gasoline.

 

6.

Loose or damaged wiring.

6.

Check all wiring.

 

7.

Carburetor out of adjustment.

7.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

section.

 

8.

Engine valves out of adjustment.

8.

Contact an authorized service center/department.

 

 

 

 

 

 

Engine will not turn over

1.

Clutch/brake pedal not depressed.

1.

Depress clutch/brake pedal.

 

2.

Attachment clutch is engaged.

2.

Disengage attachment clutch.

 

3.

Weak or dead battery.

3.

Recharge or replace battery.

 

4.

Blown fuse.

4.

Replace fuse.

 

5.

Corroded battery terminals.

5.

Clean battery terminals.

 

6.

Loose or damaged wiring.

6.

Check all wiring.

 

7.

Faulty ignition switch.

7.

Check/replace ignition switch.

 

8.

Faulty solenoid or starter.

8.

Check/replace solenoid or starter.

 

9.

Faulty operator presence switch(es).

9.

Contact an authorized service center/department.

 

 

 

 

 

 

Engine clicks but will not

1.

Weak or dead battery.

1.

Recharge or replace battery.

start

2.

Corroded battery terminals.

2.

Clean battery terminals.

 

3.

Loose or damaged wiring.

3.

Check all wiring.

 

4.

Faulty solenoid or starter.

4.

Check/replace solenoid or starter.

 

 

 

 

 

 

Loss of power

1.

Cutting too much grass/too fast.

1.

Raise cutting height/reduce speed.

 

2.

Throttle in “CHOKE” position.

2.

Adjust throttle control.

 

3.

Build-up of grass, leaves and trash under mower.

3.

Clean underside of mower housing.

 

4.

Dirty air filter.

4.

Clean/replace air filter.

 

5.

Low oil level/dirty oil.

5.

Check oil level/change oil.

 

6.

Faulty spark plug.

6.

Clean and regap or change spark plug.

 

7.

Dirty fuel filter.

7.

Replace fuel filter.

 

8.

Stale or dirty fuel.

8.

Empty fuel tank and refill tank with fresh, clean gasoline.

 

9.

Water in fuel.

9.

Empty fuel tank and carburetor, refill tank with fresh

 

 

 

 

gasoline and replace fuel filter.

 

10.

Spark plug wire loose.

10.

Connect and tighten spark plug wire.

 

11.

Dirty engine air screen/fins.

11.

Clean engine air screen/fins.

 

12.

Dirty/clogged muffler.

12.

Clean/replace muffler.

 

13.

Loose or damaged wiring.

13.

Check all wiring.

 

14.

Carburetor out of adjustment.

14.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

section.

 

15.

Engine valves out of adjustment.

15.

Contact an authorized service center/department.

 

 

 

 

 

 

Excessive vibration

1.

Worn, bent or loose blade.

1.

Replace blade. Tighten blade bolt.

 

2.

Bent blade mandrel.

2.

Replace blade mandrel.

 

3.

Loose/damaged part(s).

3.

Tighten loose part(s). Replace damaged parts.

 

 

 

 

 

 

23

Image 23
Contents Model NO. M13538 13.5 HP 38 Inch Lawn Tractor II. Slope Operation Safety RulesSafe Operation Practices for Ride-On Mowers General OperationIV. Towing ServiceGeneral Service III. ChildrenTable of Contents Contents of Hardware Pack Before Removing Tractor from Skid AssemblyTools Required for Assembly To Remove Tractor from CartonCheck for Proper Position of ALL Belts Check Battery See FigCheck Tire Pressure Check Deck LevelnessOperation Know Your Tractor HOW to USE Your Tractor Before Starting the Engine To Start Engine See Fig Mowing TipsADD Gasoline Lubrication Chart MaintenanceBlade Removal See Fig TractorTransaxle Cooling BatteryEngine BeltsMuffler CleaningClean AIR Screen AIR FilterTo Remove Mower See Fig Service and AdjustmentsTo Install Mower See Fig Belt Removal To Level Mower HousingBelt Installation To Replace Mower Blade Drive Belt See FigTo Replace Motion Drive Belt See Fig To Check and Adjust Brake See FigTransaxle Gear Shift Lever NEUTRAL- Adjustment See Fig To Adjust BrakeFront Wheel TOE-IN/CAMBER To Start Engine with a Weak Battery See FigTo Adjust Steering Wheel Alignment Replacing Battery See FigsTo Replace Headlight Bulb To Adjust Throttle Control CableTo Adjust Choke Control To Adjust CarburetorEngine OIL StorageOther Fuel SystemProblem Cause Correction Troubleshooting PointsEngine dies when Service Notes Service Notes Only Ride UP and Down Hill Not Across Hill Degrees MAX Suggested Guide for Sighting Slopes for Safe Operation

532 40 80-72 specifications

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