Sears 502.25502 manual Problem, Slow, Fast

Page 31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TROUBLE

 

SHOOTING

 

 

CHART

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Recoii-Sta_

And Electric Models)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM:

 

The

engine

 

 

will

 

not

start

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM:

 

A

hot

 

engine

 

causes

 

a decrease

in

power

 

 

 

1

Follow

the

steps

 

How

 

To

 

Start

 

The

Engine

 

in

this

book

 

1

Ctean

 

the

air

screen

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Clean

the

battery

 

terminals

 

 

Tighten

the

cables

 

 

 

 

2

Check

 

the

oil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Check

for a loose

 

wire

 

Tighten

the

limit

switches

 

(See

the

3

Adjust

 

the

carburetor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

wiring

diagram

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Replace

the

fuel

filter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Drain

the

fuel

tank

Clean

the

 

fuel

Iine

 

Replace

 

the

fue!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

filter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM:

 

Excessive

 

vibration

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

Remove

the

spark

 

plug(s)

 

Move

 

the

throttle

 

to

the

SLOW

1

Replace

the

blade

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

position

 

Turn

 

the

 

ignition

key

to

 

the

ON position

 

Try

to start

2

Check

 

for

loose

 

engine

bolts

 

 

 

 

 

 

 

 

 

 

 

 

 

the

engine

several

 

times

 

Install

 

the

spark

plug

 

 

 

 

3

Check

 

the

air

pressure

in

the

tires

 

 

 

 

 

 

 

 

 

6

Replace

the

spark

 

plug

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Adjust

 

the carburetor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

Adjust

the

carburetor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

Check

 

for

a

damaged

 

beIt

 

or

damaged

pulley Replace

the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

damaged

 

parts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM: The engine will not turn over

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

FoIlow

the

steps

 

How

To

 

Start

 

The

Engine

 

in

this

book

 

PROBLEM:

 

The

grass

does

not

discharge

 

correctly

 

 

 

 

2

Check

the

level

of

the

acid

in

the

battery

 

If

needed,

add

1

Stop

the

engine

 

Clean

the

mower

housing

 

 

 

 

 

 

water

Charge

the

 

battery

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Raise

 

the

height

 

of

cut

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Replace

the

fuse

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Replace

or

sharpen

the

blade(s)

 

 

 

 

 

 

 

 

 

 

 

4

Check

the

wiring

harness

for

damage

 

or a loose

connection

4

Move

 

the

shift

lever

 

to

a

slower

 

speed

 

 

 

 

 

 

 

 

Repair

the

damaged

wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

Move

 

the

throtde

control

to

the

 

FAST

position

 

 

 

 

5

Electric-Start

 

 

Models:

 

replace

the

solenoid

 

 

 

 

 

 

 

6

Replace

the

spring

for

the

 

blade

 

idler

 

 

 

 

 

 

 

 

 

Recoil-Start

 

Models:

replace

the

 

module

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM: The mower housing does not cut level

 

 

 

 

PROBLEM:

 

The

engine

 

 

is

difficult

to

 

start

 

 

 

 

 

 

 

 

 

1

Check

 

the

air

pressure

in the

tires

 

 

 

 

 

 

 

 

 

1

Adjust

the

carburetor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Adjust

 

the

level

of the

mower

housing

 

 

 

 

 

 

 

2

Replace

the

spark

 

plug

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Check

 

the

front

 

axle

If the

front

 

axle

 

doesnol

freely

pivot

3

Replace

the

fuel

filter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

loosen

 

 

the

two

axte

 

bolts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM:

 

The

engine

 

 

does

not

run

smooth

 

or

has

a

loss of

PROBLEM:

 

The

 

mower

blades

 

will

not

rotate

 

 

 

 

 

 

power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Check

 

 

the

 

mower

 

drive

 

belt

 

 

Make

sure

the

belt

is

1

Check

the

oil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

installed

correctly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Clean

the

air

 

filter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Replace

the

 

mower

 

drive

belt

 

 

 

 

 

 

 

 

 

 

 

3

Clean

the

air

 

screen

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Replace

the

spark

 

plug

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM:

 

 

The

 

unit

will

not

move

 

when

 

the

ciutch

is

5

The

engine

is

working

 

to

 

hard

 

Use

a

lower

gear

 

 

 

engaged

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

Adjust

the

carburetor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Adjust

 

 

the

clutch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

Replace

the

fuel

filter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Replace

the

motion

 

drive

belt

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Check

 

 

the

 

motion

 

drive

be_t

 

Make

sure

the

belt

is

PROBLEM:

 

The

engine

 

 

does not

run

smooth

 

at

fast

speed

 

 

installed

 

correctly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Replace

the

spark

 

plug

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Adjust

the

throttte

 

control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM:

 

The

unit

 

moves

slower

 

or

stops

when

the

 

clutch

3

Clean

the

air

 

filter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

is engaged

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Replace

the

fuel

 

filter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Replace

the

motion

 

drive

belt

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Adiust

 

 

the

dutch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM:

 

The

engine

 

stops

when

 

the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

blades

are engaged

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM:

 

When

 

the

clutch/brake

 

pedal

is released,

belt

noise

1

To

activate

 

the

 

seat

 

sensor

 

always

sit

in

 

the

middle

of

can

be heard

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the

seat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Temporary

 

belt

noise

does

not

change

the

operation

 

of

the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Check

the

wiring

 

harness

 

for

damage

 

or

a loose

connection

 

unit

If belt

noise

is continuous

 

check

 

the

routing

of

the

belt

 

Repair

the

damaged

wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make

 

sure

the

belt

 

is

inside

all

belt

guides

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

If the

 

noise

is

continuous

 

adjust

the

 

clutch

 

 

 

 

 

PROBLEM:

 

On

slopes,

 

 

the

 

engine

stops

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Mow

up

and

 

down

slopes

Never

mow

across

 

a slope

 

PROBLEM:

 

The

rear

wheels

spin

over

uneven

 

terraln

 

 

 

2

To

activate

 

the

 

seat

 

sensor

 

always

sit

in

 

the

middle

of

1

Check

 

the

front

 

axle

tf the

front

axle

does

not

freely

pivot

 

the

seat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

loosen

 

the

two

 

axle

bolts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM: The engine will not idle

1Replace the spark plug

2 Clean the air filter

3 Adjust the carburetor

4 Adjust the throttle control

5Drain the fuel tank Clean the fuel line Replace the fuel filter

F-g2533

3 1

Image 31
Contents HP Electric Start 30 Mower / Mulche Rear Engu E Ider Do not Safety RulesGeneral Operation Slope OperationChildren ServiceCustomer Responsibilities Electric Start Riding EquipmentTable of Contents Performance Engine MaintenanceHOW to Remove from the Carton AssemblyPreparation Keep Away from Children HOW to Prepare Charge the BatteryASS EM B LY AntidoteCheck the Tires HOW to Assemble Steering WheelHOW to Attach the HUB Caps Check the BeltsBlack AssemblyCheck the Level Special Mulcher Feature HOW to Install the SeatMower Housing Operation Meets Cpsc Safety RequirementsKnow the Product Throttle HOW to SET the Parking BrakeHOW to Stop the Unit HOW to USE the Shift LeverHOW to Transport the Unit HOW to USE the Throttle ControlHOW to Change the Cutting Height HOW to USE Blade Engagement ControlADD Gasoline HOW to Start the EngineTrouble Shooting Chart Before Starting the EngineMowing and Bagging Tips HOW to Operate the UnitDisengage HOW to Convert the Mower HousingWhere to Lubricate Customer Respons Biuties Mauntenance ChartMaintenance Chart ProcedureBlade MaintenanceHOW to Remove and Install the Blade HOW to Sharpen the BladeHOW to Check and Adjust Blade Engagement Control HOW to Check and Adjust the Clutch HOW to Check and Adjust the Drive BrakeHOW to Clean the Battery HOW to Remove the Side PanelBattery HOW to Check and Charge the BatteryHOW to Clean Engine Cooling System HOW to Check the OILHOW Change OIL HOW to Check the Muffler HOW to Clean the AIR FiltersHOW to Check the Spark Plug HOW to Adjust the Throttle Control HOW to Adjust the CarburetorHOW to Remove the Mower Housing Service and AdjustmentHOW to Install the Mower Housing HOW to Replace Motion Drive Belt HOW to Replace the Mower Drive BeltSide to Side Adjustment HOW to Level the Mower HousingFront to Back Adjustment HOW to Clean the Mower Housing HOW to Replace the Fuse Service AdjustmentHOW to SET the Height CUT HOW to Start with a Weak BatteryBaery Clean the UnitMower EngineSlow ProblemFast AS Shown in this List HPo Electric Start