Woods Equipment RCC42 manual Seal Repair On Flat TOP, Gearbox S/N Before

Page 23

SEAL REPAIR

(ON FLAT TOP, GEARBOX S/N 1162805

AND BEFORE)

(Figure 12)

Vertical Shaft Seal Repair

1.Disconnect and remove the rear driveline from the gearbox.

2.Remove vent plug (27) and siphon gear lube from housing through this opening.

3.Remove crossbar (see Crossbar Removal, page 28).

4.Remove vertical shaft seal (21). Replace with new seal (see Seal Installation, page 22).

Vertical seal should be recessed in housing. Hori- zontal seal should be pressed flush with outside of housing.

NOTE: Distortion to seal cage or damage to seal lip will cause seal to leak.

5.Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug.

6.Remove and replace any seal damaged in installation.

Horizontal Seal Leak Repair

1.Disconnect and remove the rear driveline from the gearbox.

2.Remove vent plug (27) and siphon gear lube from housing through this opening.

3.If the leak occurred at either end of horizontal shaft, remove oil cap (23) and/or oil seal (22). Replace with new one (refer to Seal Installation, page 22).

4.Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug.

GEARBOX REPAIR

(ON FLAT TOP, GEARBOX S/N 1162805

AND BEFORE)

(Figure 12)

NOTE: Repair to this gearbox is limited to replacing bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. Purchasing a com- plete gearbox is more economical.

Remove Gearbox from Cutter

1.Disconnect and remove the rear driveline from the gearbox.

2.Remove vent plug (27) and siphon gear lube from housing through this opening.

3.Remove cotter pin, washer, and nut from vertical shaft and remove crossbar (see Crossbar Removal, page 28).

4.Remove the four bolts that attach gearbox to cutter and remove gearbox.

Disassemble Gearbox

1.Remove 3/8" plug from side of gearbox and pour out gear oil.

2.Remove oil cap (23) (to be replaced).

3.Remove snap ring (12) and shim (15) from input shaft (3).

4.Support gearbox in hand press and push on input shaft (3) to remove bearing (9) and spacer (14).

5.Remove top cover (25) from housing. Remove gear (1) from inside housing.

6.Remove oil seal (22) from front of housing (to be replaced).

7.Remove snap ring (12) and shim (15) from front of housing (2).

8.Remove input bearing (8) by using a punch and hammer from outside of housing.

9.Support housing in vise in a horizontal position.

10.The castle nut (17), cotter pin (28), washer (18), and hub (24) are already removed with the stump jumper/crossbar. Remove the snap ring (10), washer (19), and seal (21).

11.Remove cotter pin (11), castle nut (16), and washer (20) from output shaft (4).

12.Remove output shaft (4) by using a punch and hammer and tap on top to drive down.

13.Remove gear (5) and shim (15) from inside housing.

14.Remove bearing (7) by using a punch and hammer from the top, outside the housing.

15.Support housing upside down (top cover surface) and remove bearing (6) by using a punch and hammer from the bottom side of the housing.

16.Inspect gears for broken teeth and wear. Some wear is normal and will show on loaded side. Forged gear surfaces are rough when new. Check that wear pattern is smooth.

17.Inspect vertical and horizontal shafts for grooves, nicks, or bumps in the areas where the seals seat. Resurface any damage with emery cloth.

18.Inspect housing and caps for cracks or other damage.

(Rev. 4/4/2011)

MAN0224 (Rev. 7/29/2005)

Dealer Service 23

Image 23
Contents Rotary Cutters To the Dealer IntroductionLEA EL Instructivo Table of ContentsGeneral Information SpecificationsSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishOperation Safety RulesTraining PreparationTransportation MaintenanceStorage Replace Immediately If Damaged Safety & Instructional DecalsKeep Away Attaching Cutter to Tractor OperationOperation Shredding Installation Removal of Driveline Tractor PTOCutting Height Adjustment TOP Link Adjustment FigureOperating Technique Quick Hitch Attachment FigurePRE-OPERATION Check List Owners Responsibility Lubrication Information Owner ServiceOwner Service Blocking MethodRemoving Blades Servicing BladesWalterscheid Installing Blades FigureSharpening Blades ComerModel WalterscheidAfter Each Use Repairing ShieldingCleaning Replacing Shear BoltsMowing Conditions TroubleshootingTroubleshooting Seal Replacement Figure Dealer ServiceDealer Service Gearbox MaintenanceGearbox Repair On Flat TOP, Gearbox S/N Before Seal Repair On Flat TOP, Gearbox S/N BeforeReassemble Gearbox Reinstall GearboxGearbox Assembly Flat Top Cast/Crown Top Gearbox Assembly Reassemble Gearbox Cast Top Crossbar Removal Crossbar RemovalUniversal Joint Repair Crossbar InstallationJoint Disassembly Joint Assembly Dealer Service Dealer SET-UP Instructions AssemblyAssembly Instructions Driveline to gearbox Install Slip Clutch DrivelineShorten Driveline for Specific Tractor Optional Slip Clutch Driveline AssemblyFill Gearbox Oil Install Chain Shielding OptionalDelivery Check List Dealer Check ListsDealer Check Lists PRE-DELIVERY Check ListParts Rotary CuttersRCC42 Assembly Part QTY Description RCC42 Parts ListGearbox Assembly Flat TOP REF Part QTY Description Gearbox Assembly Parts List Flat TOPGearbox Assembly CAST/CROWN TOP RCC42 Shear Bolt Driveline TWO Lobe Walterscheid RCC42 Standard Driveline Comer RCC42 Slip Clutch Driveline Optional Walterscheid RCC42 Slip Clutch Driveline Optional Comer Front & Rear Chain Shielding Optional Metric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty Rev /23/2005

RCC42 specifications

Woods Equipment has long been recognized for its commitment to quality and performance in the field of agricultural and landscape equipment. One standout product that reflects this dedication is the Woods RCC42. This rotary cutter, designed for robust performance, is particularly suitable for handling various mowing tasks, making it a favorite among professionals and avid gardeners alike.

At the heart of the Woods RCC42 is its durable construction. Made from high-quality materials, this rotary cutter is built to withstand the rigors of heavy use. Its heavy-duty frame ensures stability and longevity, ideal for tackling tough brush and dense vegetation. The RCC42 features a wide cutting width of 42 inches, allowing users to cover more ground quickly while ensuring a clean and even cut.

One of the key features of the Woods RCC42 is its superior cutting capability, which comes from its specially designed blades. The rotary cutter is equipped with sharp, high-carbon steel blades that can easily slice through even the thickest grass and brush. The blades are positioned in a way that optimizes cutting efficiency, ensuring that the mower leaves behind a finely cut finish, whether you are mowing a field or maintaining a garden.

In terms of technology, the Woods RCC42 is designed with user-friendliness in mind. The cutter is engineered to be easily attached to a variety of compact tractors, making it a versatile option for many users. Its adjustable cutting height feature allows operators to set the cutter to their desired height, accommodating different mowing conditions and vegetation types. Additionally, the RCC42 operates smoothly and quietly, making it a pleasant option for those who wish to work for extended periods without excessive noise.

Safety is another paramount consideration with the Woods RCC42. The cutter features a shielded design that provides protection to the operator while preventing debris from being ejected during operation. This thoughtful design element minimizes risks, making it a safer choice for users of all experience levels.

Overall, the Woods RCC42 rotary cutter exemplifies a balance of durability, efficiency, and user-friendly technology. Whether you are a professional landscaper or a homeowner looking to maintain your property, the RCC42 offers the reliability and performance needed to tackle even the toughest mowing jobs with ease. With its proven track record, the Woods RCC42 continues to be a benchmark in rotary cutting equipment, enhancing productivity and ensuring satisfaction for those who rely on it.