Servis-Rhino 5211 manual Cylinder Service, Lift and Bucket Cylinder Disassembly

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MAINTENANCE

Cylinder Service

Loader cylinders are designed to be reliable and easy to service. If a cylinder should malfunction during warranty period, return complete cylinder assembly, without disassembling, to your authorized service department or contact your authorized service department for instructions. Unauthorized disassembly of a cylinder in warranty period will VOID WARRANTY.

MAINTENANCE

Lift and Bucket Cylinder Disassembly

Following is an outline procedure for disassembling and reassembling cylinders

1.Hold cylinder tube (13) stationary and pull wire ring (14) out through slot.

2.Pull shaft (1), with all assembled parts, out of cylinder tube (13).

Note: Resistance will be felt until piston seal (8) slides over wire retaining ring groove.

3.Remove elastic locknut (12) from end of shaft and slide cylinder piston (10) and cylinder head (4) off shaft.

4.Remove piston wear ring (11), piston seal (8), and o-ring (7) from outside grooves on piston(10).

5.Remove wiper seal (2), rod seal (3) and wear ring (5) from inside of cylinder head and o-ring (7) with backup washer (6) from groove on outside of head.

6.Clean all parts including cylinder tube, in a suitable cleaning solvent, then use air pressure to blow any dirt or excess solvent from all parts.

7.Examine all parts for wear or damage and replace, if necessary.

5211 01/11

Maintenance Section 5-6

© 2011 Alamo Group Inc.

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Contents 5211 To the Owner/Operator/Dealer Table of Contents Maintenance Section Safety Section Safety General Safety Instructions and Practices5211 01/11 Safety Section Operator Safety Instructions and Practices Equipment Operation Safety Instructions and Practices SG-36 Safety Safety 5211 01/11 Safety Section SL-33 SPU-2 Safety Transporting Safety Instructions and Practices Maintenance and Service Safety Instructions and Practices 5211 01/11 Safety Section See Your Rhino Dealer Storage and Parking Safety Instructions and Practices Concluding Safety Instructions and PracticesDecal Location QTY Level Description Decal Description Loader Positions 5211 01/11 Safety Section Loader Safety Safety Safety Federal Laws and Regulations Page Introduction Section Introduction Introduction Introduction Before Operating this Machine Page Assembly and Connecting the Loader Section Assembly Assembly Instructions5211 01/11 Assembly Section Proper Rear Ballasting and Wheel Spacing Dismounting Loader and Mounting Loader to Tractor Dismounting LoaderMounting Loader Attaching Pin on Bucket Mounting and Dismounting Attachment Mounting Attachment to LoaderDetaching Quick Attach Device Assembling Quick Attach DeviceInstalling Quick Attach Device When Connecting an Attachment to the Loader Quick Hitch Assembly Operation Section Operation Standard Equipment and Specifications Operator Requirements Operation Personal Protective Equipment PPE Tractor Lighting and SMV Emblem Tractor RequirementsRops and Seat Belt Getting On and Off the Tractor Tractor BallastBoarding the Tractor Dismounting the TractorStarting the Tractor Pre-Operation Inspection and Service Tractor Pre-Operation Inspection/Service Loader Pre-Operation Inspection and ServiceMount Assembly OPS-L-0007B Do not Operate an Unsafe Tractor or Front END Loader Front END Loader PRE-OPERATION Inspection Driving the Tractor and Loader Operating the Tractor and Loader Driving the Tractor and LoaderSG-36 Operation Operation SL-33 Operation Operating the Loader Filling the BucketOperation Lifting the Load Carrying the Load Dumping the Bucket Lowering the BucketOperating with Float Control Loading from a Bank Operation Peeling and Scraping Loading LOW Trucks or Spreaders from a Pile Backfilling Operation Handling Large Heavy Objects Operating Bale Spear Shutting Down the Implement Loader StorageTransporting the Tractor and Implement Operation Transporting on Public Roadways Operation Hauling the Tractor and Implement Troubleshooting Guide Trouble Possible Cause Possible RemedyPage Maintenance Section Maintenance 5211 01/11 Maintenance Section Lubrication Schedule Daily Maintenance Cylinder Service Lift and Bucket Cylinder DisassemblyAdjusting Bucket Level Indicator Lift and Bucket Cylinder ReassemblyStorage Maintenance Proper Torque for Fasteners Maintenance Maintenance Page Rhino To the OWNER/OPERATOR/DEALER SOM-01/11 F-3738C Printed U.S.A