Multiquip DCA-56SPX Engine Operating Panel, Generator Control Panel, Output Terminal Panel

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DCA-56SPX — GENERAL INFORMATION

DCA-56SPXWhisperwatt™ Series Familiarization

Generator

The MQ Power Model DCA-56SPX is a 56 kW generator (Figure 5) that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Operating Panel

The “Engine Operating Panel” is provided with the following:

Tachometer

Water Temperature Gauge

Oil Pressure Gauge

Charging Ammeter Gauge

Fuel Level Gauge

Panel Light/Panel Light Switch

Pre-Heat Button

Pre-Heat Lamp

Auto ON/OFF Engine Controller (MPEC)

Generator Control Panel

The “Generator Control Panel” is provided with the following:

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Ammeter Change-Over Switch

Voltage Regulator

3-Pole, 250 amp Main Circuit Breaker

“Control Box” (located behind the Gen. Control Panel)

Automatic Voltage Regulator

Current Transformer

Over-Current Relay

Voltage Rectifer

Starter Relay

Engine Controller (Computer Controlled)

Voltage Selector Switch

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

Three 120/240V output receptacles (CS-6369), 50A

Three auxilliary circuit breakers, (for CS-6369), 50A

Two 120V output receptacles (GFCI), 20A

Two GFCI circuit breakers, 20A

Four output terminal lugs (1Ø power)

Battery Charger (Optional)

Water Heater (Optional)

Open Delta Excitation System

The DCA-56SPX generator is equipped with the state of the art "Open-Delta" excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D. During steady state loads, the power from the voltage regulator is supplied from the parallel connections of A to B, A to D, and C to D. These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section.

When a heavy load, such as a motor starting or a short circuit occurs, the automatic voltage regulator (AVR) switches the configuration of the open delta to the series connection of B to C.This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a "fixed ceiling" and responds according the demands of the required load.

Engine

The DCA-56SPXis powered by a 4 cylinder, water cooled, direct injection turbocharged, Isuzu Model FF-4BGIT diesel engine.This engine is designed to meet every performance requirement for the generator. Reference Table 1 for engine specifications.

In keeping with MQ Power's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

Electric Governor System

The electric governor system controls the RPMs of the en- gine. When the engine demand increases or decreases, the governor system regulates the frequency variation to ±.25%.

Extension Cables

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size.

PAGE 20 — DCA-56SPX— OPERATION AND PARTS MANUAL — REV. #1 (04/22/10)

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Contents Parts List NO. B4871301604 S/N 3796699~ Model DCA-56SPXProposition 65WARNING Diesel engine exhaust and someDCA-56SPX- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-56SPX Specifications DCA-56SPX Dimensions TOP, Side and Front DimensionsDCA-56SPX Safety Message Alert Symbols Hazard SymbolsDCA-56SPX Safety Message Alert Symbols General Safety DCA-56SPX Rules for Safe OperationInjury People Carbon monoxide gasMaintenance Safety DCA-56SPX Rules for Safe OperationBattery Safety DCA-56SPX Rules for Safe OperationDeath Towing and Transporting Safety Guidelines section in this manualDCA-56SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-56SPX Generator Decals Generator DecalsDCA-56SPX Generator Decals Generator Decals Cont inuedDCA-56SPX Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-56SPX Major Components Major Components22 DCA-56SPX- Operation and Parts Manual REV. #1 04/22/10 DCA-56SPX Generator Control Panel DCA-56SPX Engine Operating Panel DCA-56SPX Engine Operating Panel Auto On/Off Engine Controller MpecDCA-56SPX Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-56SPX Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load DCA-56SPX Load APPLICATION/MAXIMUM AmperageMotors and motor-driven Generator AmperageDCA-56SPX Gauge READING/TERMINAL Panel Connections DCA-56SPX Setup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorDCA-56SPX Generator START-UP Procedure Manual Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelVoltmeter On position FigureStarting Auto Mode Place the Mpec Control Switch in the Auto positionEmergency Shutdown Procedure DCA-56SPX Generator SHUT-DOWN ProceduresNormal Shutdown Procedure DCA-56SPX Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingDCA-56SPX -TRAILER Maintenance Trailer MaintenanceDCA-56SPX -TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-56SPX -TRAILERWIRING Diagram DCA-56SPX Generatorwiring Diagram Generator Wiring DiagramDCA-56SPX Enginewiring Diagram DCA-56SPX -TROUBLESHOOTING Engine Engine TroubleshootingDCA-56SPX -TROUBLESHOOTING Engine DCA-56SPX -TROUBLESHOOTING Generator Generator TroubleshootingDCA-56SPX -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-56SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-56SPX Explanation of Code in Remarks Column QTY. ColumnDescription Part number on this Suggested Spare Parts listDCA-56SPX Suggested Spare Parts DCA-56SPX Generator Assy B4110100102 B1010700330012110035 0042510000DCA-56SPX- Control BOX Assy Control BOX ASSY. S/N 7800001~7800129B4214003802 02269006800226900240 060180882260 DCA-56SPX- Operation and Parts Manual REV. #1 04/22/10 060180271 06018400730601840121 B5223100004DCA-56SPX- Engine and Radiator Assy B5923200034 11324023211132400791 3345112403Engine & Radiator Assy 0605511395 06033063950602021070 0269200500DCA-56SPX- Outputterminal Assy B4231700903 C92201000040801830804 0039316000DCA-56SPX- Actuator Assy 0602150081 0030006000B5354200104 0343502090DCA-56SPX- Battery Assy 0168309531 B9310500004B9104000004 0805002904DCA-56SPX- Muffler Assy B5330100303 0016910025B5333000203 0602320101DCA-56SPX- Fueltank Assy D5363000803 08455001040810105400 0605501074DCA-56SPX- Enclosure Assy B5413001602 B5413400004B5423000402 B5493100303DCA-56SPX- Enclosure ASSY. B4454206602 34A B54934017040019108055 35A 0042308000DCA-56SPX- Rubber Seals Assy 0228901660 02289009150228900745 0228901120DCA-56SPX- Nameplate and Decals Assy C9505300004 C90530000M1550002203 M1500022084 DCA-56SPX- Operation and Parts Manual REV. #1 04/22/10 DCA-56SPX- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help

DCA-56SPX specifications

The Multiquip DCA-56SPX is a versatile and robust portable generator designed for a variety of applications, from construction sites to outdoor events. This generator combines performance, reliability, and user-friendly features, making it an essential tool for both professionals and DIY enthusiasts.

At the heart of the DCA-56SPX is a powerful Yanmar diesel engine that delivers a maximum output of 56 kVA. This generator is engineered for high efficiency and longevity, with a robust design that allows it to run for extended periods under heavy loads. The engine also adheres to stringent emissions standards, ensuring environmentally friendly operation without compromising performance.

One of the standout features of the DCA-56SPX is its advanced digital control panel. This user-friendly interface provides real-time monitoring of key parameters, such as voltage, frequency, and total runtime. It simplifies the operation and maintenance of the generator, enabling users to make informed decisions about power management. The control panel also includes safety features, such as low oil pressure and high-temperature shutdowns, to protect the engine from potential damage.

The DCA-56SPX is also equipped with a sound-attenuated enclosure, significantly reducing noise levels during operation. This feature is particularly beneficial in urban environments or areas where quiet operation is a priority. Moreover, the durable, weather-resistant design of the generator ensures reliable performance in various outdoor conditions.

Portability is another key characteristic of the DCA-56SPX. The generator is fitted with heavy-duty wheels and a sturdy frame that allows for easy transport across job sites. In addition to its mobility, the unit is designed for easy access to service points, facilitating quick maintenance and minimizing downtime.

Flexibility is further enhanced by the generator's multiple output options, including 120/240V single phase and 120/208V three-phase configurations. This versatility allows users to connect various tools and equipment, making the DCA-56SPX suitable for numerous applications, from powering construction machinery to providing backup power during outages.

Overall, the Multiquip DCA-56SPX stands out due to its robust design, efficient engine, advanced control technologies, and user-oriented features. It is an excellent investment for those seeking a reliable power source that can handle demanding tasks while ensuring safety, portability, and efficiency. Whether for construction, event planning, or emergency situations, the DCA-56SPX delivers dependable performance to meet diverse power needs.