Multiquip GBP5000H manual GDP-5000H Maintenance

Page 18

General Inspection

At least daily or prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks.

Engine Side (Refer to the Engine Instruction Manual)

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Make sure the generating set is level. The oil level must be between the two notches on the dipstick.

Changing Oil

Change oil after the first 20 hours of operation. Drain and refill the engine crankcase every 50 operating hours or once a week thereafter.Drain crankcase oil into a suitable container while engine is still warm. Replace the drain plug tightly. Add oil through the filler hole.

Air Cleaner

Every 50 hours: Remove air cleaner element (std. or heavy duty types), and wash in kerosene or liquid detergent and hot water.Wrap foam element in a cloth and squeeze dry.Wipe heavy duty paper element dry with toweling. Saturate element with kerosene; squeeze excess from foam element. Wipe excess from heavy duty paper element.

GDP-5000H — MAINTENANCE

Service Daily

If engine is operating in very dusty and dry grass conditions. A clogged air cleaner will result in high fuel consumption, loss of power and excessive carbon build-up in the combustion chamber.

Cleaning the Fuel Strainer

Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month.

Spark Plug

Remove carbon build-up on the spark plug (Figure 5) with a wire brush. Set the spark plug gap to 0.6—0.7 mm (0.024- 0.028 inch).Tighten with a spark plug socket wrench. Clean the spark plug every 50 operating hours or once a week.

Figure 5. Spark Plug Gap

PAGE 18 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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Contents Model GDP5000H Proposition 65WARNING Page Table of Contents Parts Ordering Procedures Best Deal! Order via Internet Dealers OnlyOrder via Fax Dealers Only Maintenance Safety Rules for Safe OperationEmergencies Operation and Safety Decals Machine Safety DecalsSpecifications Effects of Altitude and HeatControl Box GDP-5000H General InformationGenerator Excitation SystemGDP-5000H Controls and Indicators Outdoor Installation Indoor InstallationGDP-5000H PRE-SETUP Lubrication Oil FuelGDP-5000H Instrumentation Single Phase Load 60 Hz Three Phase Load 180 HzGDP-5000H Load Application GDP-5000H Load Application GDP-5000H Operating Instructions GDP-5000H Maintenance GDP-5000H Preparation for Long -TERM Storage Generator StorageGDP-5000H -WIRING Diagram GDP-5000H -TROUBLESHOOTING Engine Engine Troubleshooting Symptom Possible Problem SolutionGDP-5000H -TROUBLESHOOTING Engine GDP-5000H -TROUBLESHOOTING Generator GDP-5000H -TROUBLESHOOTING Generator Voltage OutputPage Part NO. Column GDP-5000H Explanation of Code in Remarks ColumnNO. Column QTY. ColumnGDP-5000H Spare Parts List Qty DescriptionGDP-5000H ENGINE/GENERATOR Assy Pipe Frame Assembly Generator AssemblyMuffler Assembly ENGINE, HondaGDP-5000H Generator Assy Bearing Includes Item WNot Sold Seperately SET Bolt RotorGDP-5000H Control BOX Assy Idle Control Switch Full Power SwitchOperation Switch Wire HarnessGDP-5000H Muffler Assy Arrestor MufflerProtector Tapping ScrewGDP-5000H Pipe Frame Assy Rubber Suspension Pipe FrameBase StopperGDP-5000H Nameplate and Decals DCS01 NameplateModel & Serial Number Honda GX340K1 Engine Cylinder Head Cover COMP., Head GUIDE, IN. Valve Over SizeCLIP, Valve Guide PACKING, Head CoverHonda GX340K1 Engine Recoil Starter RATCHET, Starter Starter ASSY, RecoilPULLEY, Recoil Starter SPRING, FrictionHonda GX340K1 Engine FAN Cover Cover COMP., FAN ShroudClip Honda GX340K1 Engine CAMSHAFT/VALVES ROD, Push SPRING, Weight ReturnNUT, Pivot Adjusting ARM, Valve RockerHonda GX340K1 Engine PISTON/RINGS Piston STD Ring SET, Piston STDRing SET, Piston PIN, PistonHonda GX340K1 Engine AIR Cleaner SEAL, AIR Cleaner ELEMENT, AIR CleanerSTAY, AIR Cleaner Tube BreatherHonda GX340K1 Engine Cylinder Barrel SHAFT, Governor ARM Switch ASSY., OIL LevelBarrel ASSY., Cylinder BOLT, Drain PlugCylinder Barrel ASSY. Electric Start 12000ZE3826 Honda GX340K1 Engine Crankcase COVER/GOVERNOR PACKING, Case Cover Honda GX340K1 Engine FLYWHEEL/FAN Assy Flywheel Comp FAN, CoolingPULLEY, Starter NUT, SPECIAL, 16 MMHonda GX340K1 Engine Coil Assy Coil ASSY., Ignition CLAMP, WireCORD, Stop Switch Coil ASSY., Lamp 12V/25WHonda GX340K1 Engine Crankshaft Assy WEIGHT, Balancer GEAR, Balancer DriveGEAR, Timing Honda GX340K1 Engine Electric Starter Assy Armature Comp WIRE, Water CoverContactor Assy BRAKET, CenterHonda GX340K1 Engine Governor Controls Assy SPRING, Governor ARM, GovernorROD, Governor BOLT, Governor ARMHonda GX340K1 Engine Carburetor Assy Gasket SET PACKING, AIR CleanerCLIP, Wire Harness Valve SET, FloatHonda GX340K1 Engine Solenoid Assy Solenoid Assy Honda GX340K1 Engine Fuel Cock Assy Filter CUP SCREEN, Fuel StrainerRing CUP, Fuel StrainerTerms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help