Multiquip GBP5000H manual GDP-5000H General Information, Generator, Control Box, Excitation System

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GDP-5000H — GENERAL INFORMATION

WARNING:

Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch.

Serious injury or death may result without this transfer switch.

GDP-5000H FAMILIARIZATION

Generator

The Multiquip Model GDP-5000H generator has been designed as a portable dual purpose power source for 60 Hz (single phase) lighting facilities, power tools, submersible pumps and other industrial and construction machinery. In addition the Model GDP-5000H has been designed as a power source for 180 Hz, 3-phase concrete vibrators.

This generator is powered by a HONDA gasoline engine. The alternator, a brushless revolving-field type, is permanently aligned to the engine through rigid coupling.

The generator is mounted on rubber vibration isolators that have a steel base backplate which is attached to the protective steel pipe carrying frame.The protective carrying frame is made of steel tubing and fully wraps around the generator to protect against damage.

This portable generator is supplied with a electrical control box. To reduce vibration caused by the engine, the control box is also placed on rubber isolators.

Control Box

The control box is provided with the following:

zThree 240V output receptacles (three phase).

zOne 120V output output receptacle (single phase).

zOne 120/240V output output receptacle (single phase).

zOne 120V output receptacle, GFIC (single phase).

zOne main 60 Hz (single phase) circuit breaker.

zOne main 180 Hz (three phase) circuit breaker.

zAC Voltmeter

zGroundTerminal

zFull Power Switch

zIdle Control Switch

zOperation Switch

Excitation System

The GDP-5000H-series generators use a magnet attached to a flywheel to produce AC voltage from a lamp coil beneath the flywheel. As the magnetic passes the coil it produces approximately 19-22 AC volts.

This voltage (19-22 VAC) is then sent to the control box that contains three rectifying diodes:

zExcitation (diode 1)

zBattery (diode 2)

zSlow Down (diode 3)

The AC voltage will pass through the excitation diode that converts the voltage to DC power.

This DC power is then sent to the excitation windings housed within the main windings commonly called the "stator".

This voltage is then transferred into the rotor through induction.The rotor contains two diodes within it which rectify the DC voltage and send it out through the main windings, as AC voltage.

Engine

The four-cycle air-cooled HONDA gasoline engine is designed to meet every performance requirement of this generator. Reference Table 1, page 8 for engine specifications

Figure 1 (page 11) shows the basic controls and indicators for the GDP-5000H generator.

NOTE

In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 9

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Contents Model GDP5000H Proposition 65WARNING Page Table of Contents Parts Ordering Procedures Best Deal! Order via Internet Dealers OnlyOrder via Fax Dealers Only Maintenance Safety Rules for Safe OperationEmergencies Machine Safety Decals Operation and Safety DecalsEffects of Altitude and Heat SpecificationsGenerator GDP-5000H General InformationControl Box Excitation SystemGDP-5000H Controls and Indicators Indoor Installation Outdoor InstallationGDP-5000H PRE-SETUP Fuel Lubrication OilGDP-5000H Instrumentation Single Phase Load 60 Hz Three Phase Load 180 HzGDP-5000H Load Application GDP-5000H Load Application GDP-5000H Operating Instructions GDP-5000H Maintenance Generator Storage GDP-5000H Preparation for Long -TERM StorageGDP-5000H -WIRING Diagram Engine Troubleshooting Symptom Possible Problem Solution GDP-5000H -TROUBLESHOOTING EngineGDP-5000H -TROUBLESHOOTING Engine GDP-5000H -TROUBLESHOOTING Generator Voltage Output GDP-5000H -TROUBLESHOOTING GeneratorPage NO. Column GDP-5000H Explanation of Code in Remarks ColumnPart NO. Column QTY. ColumnQty Description GDP-5000H Spare Parts ListGDP-5000H ENGINE/GENERATOR Assy Muffler Assembly Generator AssemblyPipe Frame Assembly ENGINE, HondaGDP-5000H Generator Assy Not Sold Seperately Includes Item WBearing SET Bolt RotorGDP-5000H Control BOX Assy Operation Switch Full Power SwitchIdle Control Switch Wire HarnessGDP-5000H Muffler Assy Protector MufflerArrestor Tapping ScrewGDP-5000H Pipe Frame Assy Base Pipe FrameRubber Suspension StopperGDP-5000H Nameplate and Decals DCS01 NameplateModel & Serial Number Honda GX340K1 Engine Cylinder Head CLIP, Valve Guide GUIDE, IN. Valve Over SizeCover COMP., Head PACKING, Head CoverHonda GX340K1 Engine Recoil Starter PULLEY, Recoil Starter Starter ASSY, RecoilRATCHET, Starter SPRING, FrictionHonda GX340K1 Engine FAN Cover Cover COMP., FAN ShroudClip Honda GX340K1 Engine CAMSHAFT/VALVES NUT, Pivot Adjusting SPRING, Weight ReturnROD, Push ARM, Valve RockerHonda GX340K1 Engine PISTON/RINGS Ring SET, Piston Ring SET, Piston STDPiston STD PIN, PistonHonda GX340K1 Engine AIR Cleaner STAY, AIR Cleaner ELEMENT, AIR CleanerSEAL, AIR Cleaner Tube BreatherHonda GX340K1 Engine Cylinder Barrel Barrel ASSY., Cylinder Switch ASSY., OIL LevelSHAFT, Governor ARM BOLT, Drain PlugCylinder Barrel ASSY. Electric Start 12000ZE3826 Honda GX340K1 Engine Crankcase COVER/GOVERNOR PACKING, Case Cover Honda GX340K1 Engine FLYWHEEL/FAN Assy PULLEY, Starter FAN, CoolingFlywheel Comp NUT, SPECIAL, 16 MMHonda GX340K1 Engine Coil Assy CORD, Stop Switch CLAMP, WireCoil ASSY., Ignition Coil ASSY., Lamp 12V/25WHonda GX340K1 Engine Crankshaft Assy WEIGHT, Balancer GEAR, Balancer DriveGEAR, Timing Honda GX340K1 Engine Electric Starter Assy Contactor Assy WIRE, Water CoverArmature Comp BRAKET, CenterHonda GX340K1 Engine Governor Controls Assy ROD, Governor ARM, GovernorSPRING, Governor BOLT, Governor ARMHonda GX340K1 Engine Carburetor Assy CLIP, Wire Harness PACKING, AIR CleanerGasket SET Valve SET, FloatHonda GX340K1 Engine Solenoid Assy Solenoid Assy Honda GX340K1 Engine Fuel Cock Assy Ring SCREEN, Fuel StrainerFilter CUP CUP, Fuel StrainerFreight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help