Multiquip GBP5000H manual Rules for Safe Operation, Emergencies, Maintenance Safety

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CAUTION:

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the GDP-5000H Generator:

GENERAL SAFETY

DO NOT operate or service this equipment before reading this entire manual.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

This generator is a source of potentially LETHAL high voltage. Never permit unqualified personnel-especially children to operate the generator.

Always refuel in a well-ventilated area, away from sparks and open flames.

Always use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

This generator is equipped with a ground terminal for your protection. Always complete the grounding path from the generator to an external grounding source.

NEVER operate this generator, or handle any electrical equipment while standing in water, while bare foot, while hands are wet, or in the rain. Electrical shock could occur causing severe bodily harm or even death.

Keep electrical cords in good condition. Worn, bare or frayed wiring can cause electrical shock, leading to bodily harm or even death.

This generator requires an adequate free flow of cooling air. Never operate the generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the generator and may cause injury to people.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing generator.

RULES FOR SAFE OPERATION

Provide adequate ventilation when operating the generator. DO NOT operate the generator in any enclosed or narrow space. The generator's gasoline engine gives off DEADLY carbon monoxide gas.

NEVER operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

Always make sure that the generator is secure on level ground so that it cannot slide or shift around, endangering workers. Also keep the immediate area free of bystanders.

When using a concrete vibrator or a similar device that is immersed in a water based solution, make sure the device is equipped with short circuit protection.

Always use rubber boots and gloves when operating a concrete vibrator or similar device.

Use adequate size connecting cable for extension.

HighTemperatures – Allow the machine and engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns.

Emergencies

Always know the location of the nearest fire extinguisher and first aid kit. Know the location of the nearest telephone. Also know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.

Maintenance Safety

NEVER lubricate components or attempt service on a running machine.

Always allow the machine a proper amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

Dispose of hazardous waste properly.Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source

PAGE 6 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

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Contents Model GDP5000H Proposition 65WARNING Page Table of Contents Parts Ordering Procedures Best Deal! Order via Internet Dealers OnlyOrder via Fax Dealers Only Maintenance Safety Rules for Safe OperationEmergencies Operation and Safety Decals Machine Safety DecalsSpecifications Effects of Altitude and HeatControl Box GDP-5000H General InformationGenerator Excitation SystemGDP-5000H Controls and Indicators Outdoor Installation Indoor InstallationGDP-5000H PRE-SETUP Lubrication Oil FuelGDP-5000H Instrumentation Single Phase Load 60 Hz Three Phase Load 180 HzGDP-5000H Load Application GDP-5000H Load Application GDP-5000H Operating Instructions GDP-5000H Maintenance GDP-5000H Preparation for Long -TERM Storage Generator StorageGDP-5000H -WIRING Diagram GDP-5000H -TROUBLESHOOTING Engine Engine Troubleshooting Symptom Possible Problem SolutionGDP-5000H -TROUBLESHOOTING Engine GDP-5000H -TROUBLESHOOTING Generator GDP-5000H -TROUBLESHOOTING Generator Voltage OutputPage Part NO. Column GDP-5000H Explanation of Code in Remarks ColumnNO. Column QTY. ColumnGDP-5000H Spare Parts List Qty DescriptionGDP-5000H ENGINE/GENERATOR Assy Pipe Frame Assembly Generator AssemblyMuffler Assembly ENGINE, HondaGDP-5000H Generator Assy Bearing Includes Item WNot Sold Seperately SET Bolt RotorGDP-5000H Control BOX Assy Idle Control Switch Full Power SwitchOperation Switch Wire HarnessGDP-5000H Muffler Assy Arrestor MufflerProtector Tapping ScrewGDP-5000H Pipe Frame Assy Rubber Suspension Pipe FrameBase StopperGDP-5000H Nameplate and Decals DCS01 NameplateModel & Serial Number Honda GX340K1 Engine Cylinder Head Cover COMP., Head GUIDE, IN. Valve Over SizeCLIP, Valve Guide PACKING, Head CoverHonda GX340K1 Engine Recoil Starter RATCHET, Starter Starter ASSY, RecoilPULLEY, Recoil Starter SPRING, FrictionHonda GX340K1 Engine FAN Cover Cover COMP., FAN ShroudClip Honda GX340K1 Engine CAMSHAFT/VALVES ROD, Push SPRING, Weight ReturnNUT, Pivot Adjusting ARM, Valve RockerHonda GX340K1 Engine PISTON/RINGS Piston STD Ring SET, Piston STDRing SET, Piston PIN, PistonHonda GX340K1 Engine AIR Cleaner SEAL, AIR Cleaner ELEMENT, AIR CleanerSTAY, AIR Cleaner Tube BreatherHonda GX340K1 Engine Cylinder Barrel SHAFT, Governor ARM Switch ASSY., OIL LevelBarrel ASSY., Cylinder BOLT, Drain PlugCylinder Barrel ASSY. Electric Start 12000ZE3826 Honda GX340K1 Engine Crankcase COVER/GOVERNOR PACKING, Case Cover Honda GX340K1 Engine FLYWHEEL/FAN Assy Flywheel Comp FAN, CoolingPULLEY, Starter NUT, SPECIAL, 16 MMHonda GX340K1 Engine Coil Assy Coil ASSY., Ignition CLAMP, WireCORD, Stop Switch Coil ASSY., Lamp 12V/25WHonda GX340K1 Engine Crankshaft Assy WEIGHT, Balancer GEAR, Balancer DriveGEAR, Timing Honda GX340K1 Engine Electric Starter Assy Armature Comp WIRE, Water CoverContactor Assy BRAKET, CenterHonda GX340K1 Engine Governor Controls Assy SPRING, Governor ARM, GovernorROD, Governor BOLT, Governor ARMHonda GX340K1 Engine Carburetor Assy Gasket SET PACKING, AIR CleanerCLIP, Wire Harness Valve SET, FloatHonda GX340K1 Engine Solenoid Assy Solenoid Assy Honda GX340K1 Engine Fuel Cock Assy Filter CUP SCREEN, Fuel StrainerRing CUP, Fuel StrainerTerms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help