Multiquip operation manual DCA10SPX4/DCA10SPXU4 Maintenance

Page 33

DCA10SPX4/DCA10SPXU4 — MAINTENANCE

Air Removal

If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure. See the KUBOTA Engine Manual for details.

To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system.

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 12.

Replacing Oil Filter

Remove the old oil filter.

Apply a film of oil to the gasket on the new oil filter.

Install the new oil filter.

After the oil cartridge has been replaced, the engine oil will drop slightly. Run the engine for a while and check for leaks before adding more oil if needed. Clean excessive oil from engine.

Cleaning the Fuel Strainer

Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month.

Replacing Fuel Filter

Replace the fuel filter cartridge with new one every 500 hours or so.

Loosen the drain plug at the lower top of the fuel filter. Drain the fuel in the fuel body together with the mixed water. DO NOT spill the fuel during disassembly.

Vent any air.

Flushing Out Radiator and Replacing Coolant

Open both cocks located at the crankcase side and at the lower part of the radiator and drain coolant. Open the radiator cap while draining. Remove the overflow tank and drain.

Check hoses for softening and kinks. Check clamps for signs of leakage.

Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed. DO NOT clean radiator core with any objects, such as a screwdriver.

Tighten both cocks and replace the overflow tank.

Replace with coolant as recommended by the engine manufaturer.

Close radiator cap tightly.

WARNING - BURN HAZARDS

Allow engine to cool when flushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam.

Generator Storage

For longe term storage of the generator the following is recommended:

Fill the fuel tank completely.Treat with a fuel stabilizer if necessary.

Completely drain the oil from the crankcase and refill if necessary with fresh oil.

Clean the entire generator, internal and external.

Cover the generating set and store in a clean, dry place.

Disconnect the battery.

Make sure engine coolant is at proper level.

If generator is mounted on a trailer, jack trailer up and place on blocks so tires do not touch the ground or block and completely remove the tires.

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 33

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Contents Model DCA10SPX4 Model DCA10SPXU4 DCA10SPX4/DCA10SPXU4 Proposition 65 Warning Diesel engine exhaust and someDCA10SPX4/DCA10SPXU4 Note Component Drawings Ordering parts has never been easier DCA10SPX4/DCA10SPXU4 Parts Ordering ProceduresDCA10SPX4/DCA10SPXU4 Specifications Dimension ft. mm DCA10SPX4/DCA10SPXU4 Dimensions TOP, Side and FrontHazard Symbols DCA10SPX4/DCA10SPXU4 Safety Message Alert SymbolsDCA10SPX4/DCA10SPXU4 Safety Message Alert Symbols General Safety DCA10SPX4/DCA10SPXU4 Rules for Safe OperationOff Deadly carbon Monoxide gas Malfunction DCA10SPX4/DCA10SPXU4 Rules for Safe OperationBattery Safety Death Guidelines section in this manual Towing and Transporting SafetyPage DCA10SPX4/DCA10SPXU4 Installation Outdoor Installation DCA10SPX4/DCA10SPXU4 InstallationIndoor Installation MountingDCA10SPX4/DCA10SPXU4 General Information Major Components DCA10SPX4/DCA10SPXU4 Major ComponentsDCA10SPX4/DCA10SPXU4 Generator Control Panel Output Terminal Familiarization DCA-10SPX4 /U4- Output Terminal Panel FamiliarizationDCA-10SPX4 /U4 Output Terminal Panel Familiarization VAC Gfci ReceptacleL5-30R Twist Lock 100 VAC Receptacle Option Connecting Loads DCA10SPX4/DCA10SPXU4 Load APPLICATION/MAXIMUM Amps Single Phase LoadGenerator Amperage Describes the generator’s current output capabilityLubrication Oil Circuit BreakersFuel Check Refilling the Fuel SystemRefueling Procedure Ence Figures 16Refueling Mm when depressed with the thumb as shown below Air Cleaner Fan Belt TensionOperation Freezing Weather Vol % Freezing PointBattery Cable Installation BatteryWiring AlternatorBefore Starting DCA10SPX4/DCA10SPXU4 Generator START-UP ProcedureEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelAmmeter No Load Set the Speed Control Switch to the RUN positionEmergency Shutdown Procedure Normal Shutdown ProcedureAir Cleaner with Dust Indicator If Equipped General Inspection Air CleanerService Daily Fuel AdditionDCA10SPX4/DCA10SPXU4 Maintenance Brake Adjustment DCA10SPX4/DCA10SPXU4 Trailer MaintenanceBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Wheel Lug Nuts Tightening Sequence Lug Nut Torque RequirementsGenerator Wiring Diagram DCA10SPX4/DCA10SPXU4 Generator Wiring DiagramEngine Wiring Diagram DCA10SPX4/DCA10SPXU4 Engine Wiring DiagramEngine Troubleshooting DCA10SPX4/DCA10SPXU4 Troubleshooting EngineDCA10SPX4/DCA10SPXU4 Troubleshooting Engine Generator Troubleshooting DCA10SPX4/DCA10SPXU4 Troubleshooting GeneratorFailure Diagnosis Lamp Code DCA10SPX4/U4 Troubleshooting PRE-HEAT Lamp CodesDCA10SPX4/DCA10SPXU4 Note DCA10SPX4/U4 Explanation of Code in Remarks Column Sample Parts ListDCA10SPX4/DCA10SPXU4 Suggested Spare Parts DCA10SPX4/DCA10SPXU4 Generator Assy 0601821374 83210001020601822630 8001070003DCA10SPX4/DCA10SPXU4 Control Panel Assy M0224000003 B02240051030601800455 Frequency METER, 45~65 Hz 0601805745 0601800281DCA10SPX4/DCA10SPXU4 Control Panel Assy 0601830771 0601806640B0214002903 M0214000003DCA10SPX4/DCA10SPXU4 Output Receptacle Assy 0601812598 06018151090601811035 0601811033DCA10SPX4/DCA10SPXU4 Engine and Radiator Assy 1638297011 B09242001741641432433 B0304200403DCA10SPX4/DCA10SPXU4 Engine and Radiator Assy 8702082004 08020811040016906015 0199900450DCA10SPX4 Battery Assy B1345200114 01653080260805002904 0037808000DCA10SPXU4 Battery Assy M0484600004 Y0602220193Y0602220920 M0344000003DCA10SPX4/DCA10SPXU4 Muffler Assy B0334000503 B03311007031526312371 0207008000DCA10SPX4/DCA10SPXU4 Fuel Tank Assy 0810105800 B03640007030810105900 B0364300403DCA10SPX4/DCA10SPXU4 Enclosure Assy M0414000102 B0414002202D3414800104 M0414800004DCA10SPX4/DCA10SPXU4 Enclosure Assy M0464000102 B046400100225A B0494500104 25A M0494500604DCA10SPX4/DCA10SPXU4 Rubber Seals Assy 0229400695 02292006500221700900 0221700640DCA10SPX4/DCA10SPXU4 Nameplate Assy 2635 0840614104B9504501204 0800650804Effective October 1, 2002 Terms and Conditions of Sale Parts Page Heres HOW to GET Help

DCA10SPXU4, DCA10SPX4 specifications

The Multiquip DCA10SPX4 and DCA10SPXU4 are highly regarded portable diesel generators that cater to a wide range of applications, from construction sites to outdoor events. These models are part of Multiquip’s popular line of reliable power solutions, designed to deliver robust performance and versatility.

At the heart of both models lies a powerful and efficient Yanmar diesel engine. The DCA10SPX4 offers a rated output of 10 kVA, while the DCA10SPXU4 provides the same output, making both models suitable for powering tools, lights, and other equipment. The Yanmar engine is known for its efficiency, offering longer run times between refueling and lower operational costs, making these generators economical choices for users.

One of the standout features of the DCA10SPX4 and DCA10SPXU4 is their durability and rugged design. Constructed with a powder-coated steel frame, these generators can withstand harsh environments and heavy use. The enclosed design reduces noise levels, making them ideal for urban jobsites or residential areas where noise restrictions may apply. Additionally, the weather-resistant design enhances their usability in unfavorable weather conditions.

Both models come equipped with advanced monitoring features and controls that make operation straightforward. An easy-to-read digital display provides real-time information regarding output voltage, frequency, and engine performance. This allows operators to monitor their generator’s performance swiftly and efficiently, ensuring smooth operation throughout usage.

In terms of safety, the DCA10SPX4 and DCA10SPXU4 incorporate various protective mechanisms. They include an automatic shutdown feature that activates in the event of low oil pressure or overheating, protecting the engine from damage. Furthermore, the generators are equipped with overload protection to prevent equipment damage from excessive loads.

Another notable characteristic is the generator's portability. Both models feature a compact design, lightweight structure, and integrated lifting hooks, making them easy to transport and position on job sites. Their user-friendly design allows for quick setup and disassembly, ensuring minimal downtime for users.

Overall, the Multiquip DCA10SPX4 and DCA10SPXU4 generators combine efficiency, durability, and user convenience, making them an outstanding choice for professionals seeking dependable power solutions in various applications. Whether powering construction tools or supporting outdoor events, these generators deliver reliable performance tailored to meet diverse energy needs.