Multiquip DCA-220SSJ operation manual Engine Speed Switch High

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Preheat Lamp

DCA-220SSJ/SSJU — GENERATOR START-UP PROCEDURE (MANUAL)

When the MPEC Control switch is

NOTE placed in the manual position, preheating of the glow plugs will begin automatically and the preheat lamp will stay lit until the

glow plugs are warmed. When the preheat lamp goes off this signals the completion of the preheating cycle and the starting of the engine.

3.If any abnormalities exists, the Warning and Emergency Stop lamps on the Engine Operating Panel will be lit.

4.Place the MPEC Control Switch (Figure 42) in the OFF/RESET position.

5.Place the Diagnostic ON/OFF switch in the ON position. Verify that an Active Fault Code message is being displayed (Diagnostic Display Panel). The fault code message will continued to be displayed until the fault has been corrected. Figure 43 shown below is a typical example of an active fault code message (Low Radiator Coolant).

8.To restart the engine due to error codes, place the MPEC Control Switch in the MANUAL position (Figure 42)

9.If the engine is running smoothly, place the engine speed switch (Figure 44) in the HIGH(up) position.

Figure 44. Engine Speed Switch (High)

10.Verify that the Engine Running status LED on the MPEC unit (Figure 45) is ON (lit) after the engine has been started.

Figure 45. Engine Running LED (ON)

11.Observe that the Warning and Emergency Stop lamps on the Engine Operating Panel are OFF.

12.The generator's frequency meter (Figure 46) should be displaying the 50 cycle output frequency in HERTZ.

Figure 43. Active Fault Code Message

6.In a situation where several engine problems occur simultaneously, the word “MORE” appears above the arrow buttons indicating that there are more fault codes that need to be viewed. Use the arrow buttons to scroll to the next active fault code.

If desired, the type of fault code, cause of error and the countermeasures of the error can be referenced in a separate engine operator’s manual.

7.Before the engine can be started, the engine fault must be corrected. Also observe that there are no active fault codes displayed on the diagnostic panel. If no fault codes are displayed, place the diagnostic switch in the OFF position.

Figure 46. Frequency Meter (Hz)

13.The generator's AC-voltmeter (Figure 47) will display the generator’s output in VOLTS. If the voltage is not within the specified tolerance, use the voltage adjustment control knob (Figure 48) to increase or decrease the desired voltage.

Figure 47. Voltmeter

DCA-220SSJ/SSJU— OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 53

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Contents Models DCA-220SSJ DCA-220SSJU Parts List NO. C1870300404Diesel engine exhaust and some Proposition 65WARNINGDCA-220SSJ/SSJU- Operation and Parts Manual REV. #1 01/06/09 Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-220SSJ/SSJU Specifications Dimensions DCA-220SSJ/SSJU Dimensions TOP, Side and FrontHazard Symbols DCA-220SSJ/SSJU Safety Message Alert SymbolsThis generator, other property, or DCA-220SSJ/SSJU Safety Message Alert SymbolsDCA-220SSJ/SSJU Rules for Safe Operation General SafetyDrugs or alcohol BurnsGenerator Grounding Electrical SafetyDCA-220SSJ/SSJU Rules for Safe Operation Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyDCA-220SSJ/SSJU Generator Decals Generator Decals Cont inued DCA-220SSJ/SSJU Generator DecalsDCA-220SSJ/SSJU Installation Outdoor Installation DCA-220SSJ/SSJU InstallationIndoor Installation When connecting the generatorDCA-220SSJ/SSJU General Information Major Components DCA-220SSJ/SSJU Major ComponentsDisplay Parameters Menu Button Press this button to enter or exit menu screensFirst Time Start Up DCA-220SSJ/SSJU Diagnostic DisplayNext item down Main Menu NavigationStored Fault Codes Diagnostic CodeEngine Configuration Data To make a selectionDCA-220SSJ/SSJU Diagnostic Display DCA-220SSJ/SSJU Diagnostic Display Display will return to the single or four parameter screen Auxiliary Gage FaultActive Fault Codes Shut Down Codes Backlight AdjustmentCode from an engine control unit the single or four DamageIs highlighted Contrast AdjustmentIntensity Select Units Setup 1- Up DisplayUp display function Once the Setup 1-up Display menu icon has beenSetup menu Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayHighlighted Engine OIL TemperatureGage Data is selected the PowerView will When the gage data has cleared, the displayVersion currently in the diagnostic display Half duplexTouch the Menu Button Highlight it, then touch Enter Touch the Menu button again to return to the MainMenu Glossary Troubleshooting information DCA-220SSJ/SSJU Diagnostic DisplayECU did not respond to the PowerView request No parameter selected for this 4- UP quadrantDCA-220SSJ/SSJU Generator Control Panel Fuel Gauge Indicates amount of diesel fuel available DCA-220SSJ/SSJU Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-220SSJ/SSJU Engine Operating PanelOutput Terminal Familiarization DCA-220SSJ/SSJU Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSJ/SSJU Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadDCA-220SSJ/SSJU Load Application Motors and motor-drivenVoltage Change-Over Board Generator OutputVoltagesGenerator Amperage 100V 200VDCA-220SSJ/SSJU Generator OUTPUTS/ Gauge Reading How to Read the OutputTerminal GaugeMaximum Amps ModelUvwo Terminal Output Voltages DCA-220SSJ/SSJU Output Terminal Panel Connections1Ø-200V UVWOTerminal Output Voltages 3Ø-200V UVWOTerminal Output Voltages3Ø-400V UVWOTerminal Output Voltages DCA-220SSJ/SSJU Output Terminal Panel Connections1Ø-400V UVWOTerminal Output Voltages 1Ø-230V UVWOTerminal Output VoltagesCircuit Breakers DCA-220SSJ/SSJU PRE-SETUPLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze Operation FreezingWeatherBattery Cable Installation BatteryWiring AlternatorPlace the engine speed switch in the LOW down position DCA-220SSJ/SSJU Generator START-UP Procedure ManualBefore Starting Engines exhaust contains harmful emissionsEngine Speed Switch High When the generator is set Auto mode, the generator will Starting Auto ModeNo Load Tachometer GaugePlace the Mpec Control Switch in the Auto position Place the engine speed switch in the High positionEmergency Shutdown Procedure Normal Shutdown ProcedureDCA-220SSJ/SSJU Maintenance Engine Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting DCA-220SSJ/SSJU Maintenance HEATER/CHARGERTrailer Maintenance DCA-220SSJ/SSJU Maintenance TrailerBrakes Brake AdjustmentCheck the wheel and drum for free rotation Hydraulic Surge BrakesSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand DCA-220SSJ/SSJU Maintenance TrailerLug Nut Torque Requirements DCA-220SSJ/SSJU -TRAILERWIRING Diagram Generator Wiring Diagram DCA-220SSJ/SSJU Generatorwiring DiagramEngine Wiring Diagram DCA-220SSJ/SSJU Enginewiring DiagramGenerator Troubleshooting DCA-220SSJ/SSJU -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSJ/SSJU -TROUBLESHOOTING Engine ControllerDCA-220SSJ/SSJU- Operation and Parts Manual REV. #1 01/06/09 DCA-220SSJ/SSJU Explanation of Code in Remarks Column Sample Parts ListDCA-220SSJ/SSJU Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-220SSJ/SSJU Generator Assy 0601842334 C11100000020601823282 0018205020DCA-220SSJ/SSJU Generator ASSY. 10A 0042610000 001211006510B 0041210000 0017112045DCA-220SSJ/SSJU- Control Panel Assy M4223000404 M42230003030222100100 0222100165DCA-220SSJ/SSJU- Control BOX Assy DCA-220SSJ/SSJU- Control BOX Assy DCA-220SSJ/SSJU- Control BOX ASSY. 0601802218 002710602039A 0601806653 39B 0601802149DCA-220SSJ/SSJU- Engine and Radiator Assy 0602041292 M4923200034RE504836 0602042596DCA-220SSJ/SSJU- Engine and Radiator Assy M4493601204 M4310301203M4310300903 M4310301003DCA-220SSJ/SSJU- Engine and Radiator Assy 0269200660 06020210700802081003 0602010900DCA-220SSJ/SSJU- Outputterminal Assy M9220100304 M42307000030801830804 0039316000DCA-220SSJ/SSJU- Battery Assy C9109100604 01686145510805000904 0805002904DCA-220SSJ/SSJU- Muffler Assy M4333000303 M43301006020602325066 M4333200004DCA-220SSJ/SSJU- Fueltank Assy 0845500104 C13630014030810105400 0605501092Enclosure Assy DCA-220SSJ/SSJU- Enclosure AssyM1413400404 C14130044020019208020 M4423000302Enclosure ASSY. DCA-220SSJ/SSJU- Enclosure ASSY.M4443200403 0207306000M4443600004 28A 0041206000DCA-220SSJ/SSJU- Enclosure ASSY. 51A M4493403804 M4453001203M4453001303 52A M4493403904DCA-220SSJ/SSJU- Rubber Seals Assy 0228900945 02292012400228901200 0228901260DCA-220SSJ/SSJU- Nameplate and Decals Assy B9521100404 M4550000303C9521100003 C1550000102Payment Terms DCA-220SSJ/SSJU- Operation and Parts Manual REV. #1 01/06/09 Lewisville, TX Fax 972
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DCA-220SSJ specifications

The Multiquip DCA-220SSJ is a high-performance diesel generator renowned for its reliability and efficiency in various applications. Whether in construction, events, or emergency backup, this generator is designed to provide dependable power when you need it most.

One of the main features of the DCA-220SSJ is its powerful 220 kVA output capability. With a robust engine, this generator can support a wide range of equipment, making it suitable for both heavy-duty industrial tasks and lighter applications. It is equipped with a 4-cylinder, liquid-cooled diesel engine, known for its durability and consistent performance. The engine technology used in the DCA-220SSJ ensures low fuel consumption while minimizing emissions, adhering to stringent environmental regulations.

The DCA-220SSJ also features a compact design, making it easy to transport and set up in various locations. Its sturdy skid-mounted frame provides stability and protection to the internal components, while the weather-resistant canopy ensures that it can operate reliably in diverse weather conditions. This design is particularly beneficial for outdoor applications where exposure to the elements is a concern.

An important aspect of the DCA-220SSJ's functionality is its advanced control panel. It includes digital monitoring systems that provide real-time data on performance metrics such as voltage, frequency, and operating hours. This information helps users maintain the generator effectively and plan for servicing to avoid unexpected downtime. The generator also features automatic voltage regulation (AVR), which maintains a stable output voltage, protecting connected equipment from power surges.

Safety is a top priority with the DCA-220SSJ, which includes several built-in safety features. These include low oil pressure shutdown, high-temperature shutdown, and overload protection, ensuring that the generator operates safely under all conditions.

Furthermore, the generator is designed for ease of maintenance, with accessible service points to streamline regular checks and repairs. This helps to extend the lifespan of the unit and ensures reliable operation over time.

In summary, the Multiquip DCA-220SSJ is a versatile and robust diesel generator. With its powerful output, advanced technologies, user-friendly controls, and a strong focus on safety and efficiency, it stands out as an essential tool for various industries needing reliable power solutions.