Multiquip DCA-220SSJ operation manual Fax 972, Lewisville, TX

Page 108

OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

PLEASE HAVETHE MODEL AND SERIAL

NUMBER ON-HANDWHEN CALLING

MQ Power

1800 Water Ridge Rd. Tel. (800) 883-2551

Suite 500/600

Fax (972) 315-1847

Lewisville, TX 75057

 

Contact: mqpower@multiquip.com

Web: www.mqpower.com

MQ Parts Department

800-427-1244

Fax: 800-672-7877

310-537-3700

Fax: 310-637-3284

Service/Tech Support/Warranty

800-835-2551

Fax: 310-638-8046

© COPYRIGHT 2009, MULTIQUIP INC.

MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

Your Local Dealer is:

Manufactured for

Multiquip Inc.

by

DENYO CO., LTD, JAPAN

Image 108
Contents Parts List NO. C1870300404 Models DCA-220SSJ DCA-220SSJUProposition 65WARNING Diesel engine exhaust and someDCA-220SSJ/SSJU- Operation and Parts Manual REV. #1 01/06/09 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-220SSJ/SSJU Specifications DCA-220SSJ/SSJU Dimensions TOP, Side and Front DimensionsDCA-220SSJ/SSJU Safety Message Alert Symbols Hazard SymbolsDCA-220SSJ/SSJU Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-220SSJ/SSJU Rules for Safe OperationDrugs or alcohol BurnsElectrical Safety DCA-220SSJ/SSJU Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-220SSJ/SSJU Generator Decals DCA-220SSJ/SSJU Generator Decals Generator Decals Cont inuedDCA-220SSJ/SSJU Installation DCA-220SSJ/SSJU Installation Outdoor InstallationIndoor Installation When connecting the generatorDCA-220SSJ/SSJU General Information DCA-220SSJ/SSJU Major Components Major ComponentsMenu Button Press this button to enter or exit menu screens Display ParametersDCA-220SSJ/SSJU Diagnostic Display First Time Start UpNext item down Main Menu NavigationDiagnostic Code Stored Fault CodesEngine Configuration Data To make a selectionDCA-220SSJ/SSJU Diagnostic Display DCA-220SSJ/SSJU Diagnostic Display Auxiliary Gage Fault Display will return to the single or four parameter screenActive Fault Codes Backlight Adjustment Shut Down CodesCode from an engine control unit the single or four DamageContrast Adjustment IntensityIs highlighted Setup 1- Up Display Select UnitsOnce the Setup 1-up Display menu icon has been Setup menuUp display function Automatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuEngine OIL Temperature HighlightedWhen the gage data has cleared, the display Gage Data is selected the PowerView willVersion currently in the diagnostic display Half duplexTouch the Menu button again to return to the Main MenuTouch the Menu Button Highlight it, then touch Enter DCA-220SSJ/SSJU Diagnostic Display Glossary Troubleshooting informationECU did not respond to the PowerView request No parameter selected for this 4- UP quadrantDCA-220SSJ/SSJU Generator Control Panel DCA-220SSJ/SSJU Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableDCA-220SSJ/SSJU Engine Operating Panel Auto On/Off Engine Controller MpecDCA-220SSJ/SSJU Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-220SSJ/SSJU Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-220SSJ/SSJU Load Application Motors and motor-drivenGenerator OutputVoltages Voltage Change-Over BoardGenerator Amperage 100V 200VHow to Read the OutputTerminal Gauge DCA-220SSJ/SSJU Generator OUTPUTS/ Gauge ReadingMaximum Amps ModelDCA-220SSJ/SSJU Output Terminal Panel Connections Uvwo Terminal Output Voltages1Ø-200V UVWOTerminal Output Voltages 3Ø-200V UVWOTerminal Output VoltagesDCA-220SSJ/SSJU Output Terminal Panel Connections 3Ø-400V UVWOTerminal Output Voltages1Ø-400V UVWOTerminal Output Voltages 1Ø-230V UVWOTerminal Output VoltagesDCA-220SSJ/SSJU PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorDCA-220SSJ/SSJU Generator START-UP Procedure Manual Place the engine speed switch in the LOW down positionBefore Starting Engines exhaust contains harmful emissionsEngine Speed Switch High Starting Auto Mode When the generator is set Auto mode, the generator willNo Load Tachometer GaugePlace the engine speed switch in the High position Place the Mpec Control Switch in the Auto positionNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-220SSJ/SSJU Maintenance Engine Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterDCA-220SSJ/SSJU Maintenance HEATER/CHARGER To ensure adequate startingDCA-220SSJ/SSJU Maintenance Trailer Trailer MaintenanceBrake Adjustment BrakesCheck the wheel and drum for free rotation Hydraulic Surge BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-220SSJ/SSJU Maintenance Trailer Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-220SSJ/SSJU -TRAILERWIRING Diagram DCA-220SSJ/SSJU Generatorwiring Diagram Generator Wiring DiagramDCA-220SSJ/SSJU Enginewiring Diagram Engine Wiring DiagramDCA-220SSJ/SSJU -TROUBLESHOOTING Generator Generator TroubleshootingDCA-220SSJ/SSJU -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-220SSJ/SSJU- Operation and Parts Manual REV. #1 01/06/09 Sample Parts List DCA-220SSJ/SSJU Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list DCA-220SSJ/SSJU Suggested Spare PartsDCA-220SSJ/SSJU Generator Assy C1110000002 06018423340601823282 0018205020DCA-220SSJ/SSJU Generator ASSY. 0012110065 10A 004261000010B 0041210000 0017112045DCA-220SSJ/SSJU- Control Panel Assy M4223000303 M42230004040222100100 0222100165DCA-220SSJ/SSJU- Control BOX Assy DCA-220SSJ/SSJU- Control BOX Assy DCA-220SSJ/SSJU- Control BOX ASSY. 0027106020 060180221839A 0601806653 39B 0601802149DCA-220SSJ/SSJU- Engine and Radiator Assy M4923200034 0602041292RE504836 0602042596DCA-220SSJ/SSJU- Engine and Radiator Assy M4310301203 M4493601204M4310300903 M4310301003DCA-220SSJ/SSJU- Engine and Radiator Assy 0602021070 02692006600802081003 0602010900DCA-220SSJ/SSJU- Outputterminal Assy M4230700003 M92201003040801830804 0039316000DCA-220SSJ/SSJU- Battery Assy 0168614551 C91091006040805000904 0805002904DCA-220SSJ/SSJU- Muffler Assy M4330100602 M43330003030602325066 M4333200004DCA-220SSJ/SSJU- Fueltank Assy C1363001403 08455001040810105400 0605501092DCA-220SSJ/SSJU- Enclosure Assy Enclosure AssyC1413004402 M14134004040019208020 M4423000302DCA-220SSJ/SSJU- Enclosure ASSY. Enclosure ASSY.0207306000 M4443200403M4443600004 28A 0041206000DCA-220SSJ/SSJU- Enclosure ASSY. M4453001203 51A M4493403804M4453001303 52A M4493403904DCA-220SSJ/SSJU- Rubber Seals Assy 0229201240 02289009450228901200 0228901260DCA-220SSJ/SSJU- Nameplate and Decals Assy M4550000303 B9521100404C9521100003 C1550000102Payment Terms DCA-220SSJ/SSJU- Operation and Parts Manual REV. #1 01/06/09 Fax 972 Lewisville, TX
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DCA-220SSJ specifications

The Multiquip DCA-220SSJ is a high-performance diesel generator renowned for its reliability and efficiency in various applications. Whether in construction, events, or emergency backup, this generator is designed to provide dependable power when you need it most.

One of the main features of the DCA-220SSJ is its powerful 220 kVA output capability. With a robust engine, this generator can support a wide range of equipment, making it suitable for both heavy-duty industrial tasks and lighter applications. It is equipped with a 4-cylinder, liquid-cooled diesel engine, known for its durability and consistent performance. The engine technology used in the DCA-220SSJ ensures low fuel consumption while minimizing emissions, adhering to stringent environmental regulations.

The DCA-220SSJ also features a compact design, making it easy to transport and set up in various locations. Its sturdy skid-mounted frame provides stability and protection to the internal components, while the weather-resistant canopy ensures that it can operate reliably in diverse weather conditions. This design is particularly beneficial for outdoor applications where exposure to the elements is a concern.

An important aspect of the DCA-220SSJ's functionality is its advanced control panel. It includes digital monitoring systems that provide real-time data on performance metrics such as voltage, frequency, and operating hours. This information helps users maintain the generator effectively and plan for servicing to avoid unexpected downtime. The generator also features automatic voltage regulation (AVR), which maintains a stable output voltage, protecting connected equipment from power surges.

Safety is a top priority with the DCA-220SSJ, which includes several built-in safety features. These include low oil pressure shutdown, high-temperature shutdown, and overload protection, ensuring that the generator operates safely under all conditions.

Furthermore, the generator is designed for ease of maintenance, with accessible service points to streamline regular checks and repairs. This helps to extend the lifespan of the unit and ensures reliable operation over time.

In summary, the Multiquip DCA-220SSJ is a versatile and robust diesel generator. With its powerful output, advanced technologies, user-friendly controls, and a strong focus on safety and efficiency, it stands out as an essential tool for various industries needing reliable power solutions.