Multiquip DCA-220SSJ M4923200034, 0602041292, RE504836, 0602042596, RE529643, 0602042597, R81876

Page 83

DCA-220SSJ/SSJU— ENGINE AND RADIATOR ASSY.

ENGINE AND RADIATOR ASSY.

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

M4923200034

ENGINE, JOHN DEERE 6068HF485

1

 

1-1

0602041292

OIL FILTER CARTRIDGE, OIL FILTER

........... 1

RE504836

1-2

0602042596

PRIMARY FUEL FILTER CARTRIDGE

............ 1

RE529643

1-3

0602042597

FINAL FUEL FILTER CARTRIDGE

1

RE522878

2

0602060015

BLOWER FAN

1

4735-42599-02

3

0602061003

FAN SPACER

1

R81876

4

0012110110

HEX HEAD BOLT

4

 

5

0042510000

WASHER, LOCK

4

 

6

M3303200404

ENGINE FOOT

2

 

7

0010312030

HEX HEAD BOLT

6

 

8

0042512000

WASHER, LOCK

4

 

9

0605000011

RUBBER SUSPENSION

2

 

10

0030016000

HEX NUT

4

 

11

0040016000

WASHER, LOCK

4

 

12

M4923200014

RADIATOR

1

 

12A

M4493601304

ACOUSTIC SHEET

2

 

13

0602011062

CAP

1

 

14

M9200101004

ADAPTOR

1

 

15

0150000016

O-RING

1

 

16

M4310201103

SUPPORT, RADIATOR

1

 

17

M4310201203

SUPPORT, RADIATOR

1

 

17A

M4493601504

ACOUSTIC SHEET

1

 

18

0016908020

HEX HEAD BOLT

16

 

19

M4310600304

RUBBER SHEET

2

 

20

0010112060

HEX HEAD BOLT

4

 

21

0030012000

HEX NUT

8

 

22

0041212000

WASHER, FLAT

8

 

23

M4310200904

BRACKET, RADIATOR

2

 

24

0016910025

HEX HEAD BOLT

4

 

25

0016910025

HEX HEAD BOLT

2

 

26

M4923200044

INTER COOLER

1

 

27

M4310201304

BRACKET, INTER COOLER

1

 

27A

M4493601604

ACOUSTIC SHEET

1

 

28

M4310201404

BRACKET, INTER COOLER

1

 

28A

M4493601604

ACOUSTIC SHEET

1

 

29

0010110040

HEX HEAD BOLT

4

 

29A

0030010000

HEX NUT

4

 

29B

0040010000

WASHER, LOCK

4

 

29C

0041210000

WASHER, FLAT

8

 

30

0016910025

HEX HEAD BOLT

4

 

31

M4310301103

FAN SHROUD

1

 

DCA-220SSJ/SSJU— OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 83

Image 83
Contents Models DCA-220SSJ DCA-220SSJU Parts List NO. C1870300404Diesel engine exhaust and some Proposition 65WARNINGDCA-220SSJ/SSJU- Operation and Parts Manual REV. #1 01/06/09 Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-220SSJ/SSJU Specifications Dimensions DCA-220SSJ/SSJU Dimensions TOP, Side and FrontHazard Symbols DCA-220SSJ/SSJU Safety Message Alert SymbolsThis generator, other property, or DCA-220SSJ/SSJU Safety Message Alert SymbolsBurns General SafetyDCA-220SSJ/SSJU Rules for Safe Operation Drugs or alcoholGenerator Grounding Electrical SafetyDCA-220SSJ/SSJU Rules for Safe Operation Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyDCA-220SSJ/SSJU Generator Decals Generator Decals Cont inued DCA-220SSJ/SSJU Generator DecalsDCA-220SSJ/SSJU Installation When connecting the generator DCA-220SSJ/SSJU InstallationOutdoor Installation Indoor InstallationDCA-220SSJ/SSJU General Information Major Components DCA-220SSJ/SSJU Major ComponentsDisplay Parameters Menu Button Press this button to enter or exit menu screensMain Menu Navigation DCA-220SSJ/SSJU Diagnostic DisplayFirst Time Start Up Next item downTo make a selection Diagnostic CodeStored Fault Codes Engine Configuration DataDCA-220SSJ/SSJU Diagnostic Display DCA-220SSJ/SSJU Diagnostic Display Display will return to the single or four parameter screen Auxiliary Gage FaultActive Fault Codes Damage Backlight AdjustmentShut Down Codes Code from an engine control unit the single or fourIs highlighted Contrast AdjustmentIntensity Select Units Setup 1- Up DisplayUp display function Once the Setup 1-up Display menu icon has beenSetup menu Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayHighlighted Engine OIL TemperatureHalf duplex When the gage data has cleared, the displayGage Data is selected the PowerView will Version currently in the diagnostic displayTouch the Menu Button Highlight it, then touch Enter Touch the Menu button again to return to the MainMenu No parameter selected for this 4- UP quadrant DCA-220SSJ/SSJU Diagnostic DisplayGlossary Troubleshooting information ECU did not respond to the PowerView requestDCA-220SSJ/SSJU Generator Control Panel Fuel Gauge Indicates amount of diesel fuel available DCA-220SSJ/SSJU Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-220SSJ/SSJU Engine Operating PanelOutput Terminal Familiarization DCA-220SSJ/SSJU Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSJ/SSJU Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-220SSJ/SSJU Load Application100V 200V Generator OutputVoltagesVoltage Change-Over Board Generator AmperageModel How to Read the OutputTerminal GaugeDCA-220SSJ/SSJU Generator OUTPUTS/ Gauge Reading Maximum Amps3Ø-200V UVWOTerminal Output Voltages DCA-220SSJ/SSJU Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-200V UVWOTerminal Output Voltages1Ø-230V UVWOTerminal Output Voltages DCA-220SSJ/SSJU Output Terminal Panel Connections3Ø-400V UVWOTerminal Output Voltages 1Ø-400V UVWOTerminal Output VoltagesFuel Check DCA-220SSJ/SSJU PRE-SETUPCircuit Breakers Lubrication OilRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant AntifreezeAlternator BatteryBattery Cable Installation WiringEngines exhaust contains harmful emissions DCA-220SSJ/SSJU Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Before StartingEngine Speed Switch High Tachometer Gauge Starting Auto ModeWhen the generator is set Auto mode, the generator will No LoadPlace the Mpec Control Switch in the Auto position Place the engine speed switch in the High positionEmergency Shutdown Procedure Normal Shutdown ProcedureDCA-220SSJ/SSJU Maintenance Engine Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting DCA-220SSJ/SSJU Maintenance HEATER/CHARGERTrailer Maintenance DCA-220SSJ/SSJU Maintenance TrailerHydraulic Surge Brakes Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand DCA-220SSJ/SSJU Maintenance TrailerLug Nut Torque Requirements DCA-220SSJ/SSJU -TRAILERWIRING Diagram Generator Wiring Diagram DCA-220SSJ/SSJU Generatorwiring DiagramEngine Wiring Diagram DCA-220SSJ/SSJU Enginewiring DiagramGenerator Troubleshooting DCA-220SSJ/SSJU -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSJ/SSJU -TROUBLESHOOTING Engine ControllerDCA-220SSJ/SSJU- Operation and Parts Manual REV. #1 01/06/09 DCA-220SSJ/SSJU Explanation of Code in Remarks Column Sample Parts ListDCA-220SSJ/SSJU Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-220SSJ/SSJU Generator Assy 0018205020 C11100000020601842334 0601823282DCA-220SSJ/SSJU Generator ASSY. 0017112045 001211006510A 0042610000 10B 0041210000DCA-220SSJ/SSJU- Control Panel Assy 0222100165 M4223000303M4223000404 0222100100DCA-220SSJ/SSJU- Control BOX Assy DCA-220SSJ/SSJU- Control BOX Assy DCA-220SSJ/SSJU- Control BOX ASSY. 39B 0601802149 00271060200601802218 39A 0601806653DCA-220SSJ/SSJU- Engine and Radiator Assy 0602042596 M49232000340602041292 RE504836DCA-220SSJ/SSJU- Engine and Radiator Assy M4310301003 M4310301203M4493601204 M4310300903DCA-220SSJ/SSJU- Engine and Radiator Assy 0602010900 06020210700269200660 0802081003DCA-220SSJ/SSJU- Outputterminal Assy 0039316000 M4230700003M9220100304 0801830804DCA-220SSJ/SSJU- Battery Assy 0805002904 0168614551C9109100604 0805000904DCA-220SSJ/SSJU- Muffler Assy M4333200004 M4330100602M4333000303 0602325066DCA-220SSJ/SSJU- Fueltank Assy 0605501092 C13630014030845500104 0810105400Enclosure Assy DCA-220SSJ/SSJU- Enclosure AssyM4423000302 C1413004402M1413400404 0019208020Enclosure ASSY. DCA-220SSJ/SSJU- Enclosure ASSY.28A 0041206000 0207306000M4443200403 M4443600004DCA-220SSJ/SSJU- Enclosure ASSY. 52A M4493403904 M445300120351A M4493403804 M4453001303DCA-220SSJ/SSJU- Rubber Seals Assy 0228901260 02292012400228900945 0228901200DCA-220SSJ/SSJU- Nameplate and Decals Assy C1550000102 M4550000303B9521100404 C9521100003Payment Terms DCA-220SSJ/SSJU- Operation and Parts Manual REV. #1 01/06/09 Lewisville, TX Fax 972
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Manual 108 pages 21.73 Kb

DCA-220SSJ specifications

The Multiquip DCA-220SSJ is a high-performance diesel generator renowned for its reliability and efficiency in various applications. Whether in construction, events, or emergency backup, this generator is designed to provide dependable power when you need it most.

One of the main features of the DCA-220SSJ is its powerful 220 kVA output capability. With a robust engine, this generator can support a wide range of equipment, making it suitable for both heavy-duty industrial tasks and lighter applications. It is equipped with a 4-cylinder, liquid-cooled diesel engine, known for its durability and consistent performance. The engine technology used in the DCA-220SSJ ensures low fuel consumption while minimizing emissions, adhering to stringent environmental regulations.

The DCA-220SSJ also features a compact design, making it easy to transport and set up in various locations. Its sturdy skid-mounted frame provides stability and protection to the internal components, while the weather-resistant canopy ensures that it can operate reliably in diverse weather conditions. This design is particularly beneficial for outdoor applications where exposure to the elements is a concern.

An important aspect of the DCA-220SSJ's functionality is its advanced control panel. It includes digital monitoring systems that provide real-time data on performance metrics such as voltage, frequency, and operating hours. This information helps users maintain the generator effectively and plan for servicing to avoid unexpected downtime. The generator also features automatic voltage regulation (AVR), which maintains a stable output voltage, protecting connected equipment from power surges.

Safety is a top priority with the DCA-220SSJ, which includes several built-in safety features. These include low oil pressure shutdown, high-temperature shutdown, and overload protection, ensuring that the generator operates safely under all conditions.

Furthermore, the generator is designed for ease of maintenance, with accessible service points to streamline regular checks and repairs. This helps to extend the lifespan of the unit and ensures reliable operation over time.

In summary, the Multiquip DCA-220SSJ is a versatile and robust diesel generator. With its powerful output, advanced technologies, user-friendly controls, and a strong focus on safety and efficiency, it stands out as an essential tool for various industries needing reliable power solutions.