Multiquip operation manual DCA-25SSIU2 50 HZ- Maintenance

Page 37

DCA-25SSIU2 (50 HZ)— MAINTENANCE

TABLE 12. INSPECTION/MAINTENANCE

10 Hrs

250 Hrs

500 Hrs

1000 Hrs

DAILY

 

 

 

 

 

 

 

 

 

 

 

 

Check Engine Fluid Levels

X

 

 

 

 

 

 

 

 

 

 

Check Air Cleaner

X

 

 

 

 

 

 

 

 

 

 

Check Battery Acid Level

X

 

 

 

 

 

 

 

 

 

 

Check Fan Belt Condition

X

 

 

 

 

 

 

 

 

 

 

Check for Leaks

X

 

 

 

 

 

 

 

 

 

 

Check for Loosening of Parts

X

 

 

 

 

 

 

 

 

 

ENGINE

Replace Engine Oil and Filter * 1

 

X

 

 

 

 

 

 

 

Clean Air Filter

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean Unit, Inside and Outside

 

X

 

 

 

 

 

 

 

 

 

Change Fuel Filter

 

 

X

 

 

 

 

 

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

X

 

 

 

 

 

 

 

 

Replace Air Filter Element * 3

 

 

X

 

 

 

 

 

 

 

 

Check all Hoses and Clamps * 4

 

 

 

X

 

 

 

 

 

 

 

Clean Inside of Fuel Tank

 

 

 

X

 

 

 

 

 

 

GENERATOR

Measure Insulation Resistance Over 3M ohms

 

X

 

 

 

 

 

 

 

Check Rotor Rear Support Bearing

 

 

X

 

 

 

 

 

 

 

 

 

 

 

*1 Replace engine oil and filter at 100 hours, first time only.

*2 Add "Supplemental Coolant Additives (SCA'S)" to recharge the engine coolant.

*3 Replace primary air filter element when restriction indicator shows a vaccum of 625 mm (25 in. H20).

*4 If blowby hose needs to be replaced, ensure that the slope of the blowby hose is at least a 1/2 inch per foot, with no sags or dips that could collect moisture and/or oil.

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks.Use Table 12 as a general maintenance guidelineEngine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 250 hours: Remove air cleaner element and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Service Daily

If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to

aloss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists.

Fuel Addition

Add diesel fuel (the grade may vary according to season and locations).

Removing Water from the Fuel Tank

After prolonged use, water and other impurities accumulate in the bottom of the tank. Occasionally inspect the fuel tank for water contamination and drain the contents if required.

During cold weather, the more empty volume inside the tank, the easier it is for water to condense. This can be reduced by keeping the tank full with diesel fuel.

DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 37

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Contents Model DCA-25SSIU2 Parts List NO. M1870300804Page Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-25SSIU2 50 HZ- Specifications DCA-25SSIU2 50 HZ- Dimensions TOP, Side and Front Hazard Symbols DCA-25SSIU2 50 HZ Safety Message Alert SymbolsDCA-25SSIU2 50 HZ Safety Message Alert Symbols DCA-25SSIU2 50 HZ- Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyBattery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-25SSIU2 50 HZ- Generator DecalsDCA-25SSIU2 50 HZ- Generator Decals DCA-25SSIU2 50 HZ- Installation Outdoor Installation DCA-25SSIU2 50 HZ- InstallationIndoor Installation MountingDCA-25SSIU2 50 HZ- General Information Generator Major Components DCA-25SSIU2 50 HZ- Major ComponentsDCA-25SSIU2 50 HZ- Generator Control Panel DCA-25SSIU2 50 HZ- Engine Operating Panel Output Terminal Familiarization DCA-25SSIU2 50 HZ- Output Terminal Panel FamiliarizationDCA-25SSIU2 50 HZ- Output Terminal Panel Familiarization Blower Fan Connecting LoadsThree Phase Load Single Phase LoadDCA-25SSIU2 50 HZ- Load Application DCA-25SSIU2 50 HZ- Generator Outputs Voltage Selector SwitchGenerator OutputVoltages Generator AmperageDCA-25SSIU2 50 HZ- Gauge Reading How to Read the OutputTerminal GaugesReading Amperage DCA-25SSIU2 50 HZ- Output Terminal Panel Connections Three-Phase PositionUvwo Terminal Output Voltages 3Ø-200/115 Output Terminal Lug Voltages1Ø 200V/100V Output Terminal Lug Voltages 3Ø 440/254 Output Terminal Lug VoltagesCircuit Breakers DCA-25SSIU2 50 HZ- PRE-SETUPLubrication Oil Fuel CheckRefueling Procedure DCA-25SSIU2 50 HZ- PRE-SETUPRefueling Air Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Must be less than 50%Battery Cable Installation BatteryWhen connecting battery do the following WiringMain, Aux. and Gfci Circuit Breakers OFF Before StartingFrequency Meter Hz Main, AUX. and Gfci Circuit Breakers on DCA-25SSIU2 50 HZ- Generator START-UP ProcedureDCA-25SSIU2 50 HZ- Maintenance Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTrailer Maintenance DCA-25SSIU2 50 HZ-TRAILER MaintenanceBrakes Brake AdjustmentHydraulic Surge Brakes Tire Wear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements DCA-25SSIU2 50 HZ-TRAILER MaintenanceTrailer/Towing Vehicle Wiring Diagram DCA-25SSIU2 50 HZ-TRAILERWIRING DiagramGenerator Wiring Diagram DCA-25SSIU2 50 HZ- Generatorwiring DiagramEngine Wiring Diagram DCA-25SSIU2 50 HZ- Enginewiring DiagramGenerator Troubleshooting DCA-25SSIU2 50 HZ-TROUBLESHOOTING GeneratorDCA-25SSIU2 50 HZ-TROUBLESHOOTING Engine Engine Troubleshooting DCA-25SSIU2 50 HZ-TROUBLESHOOTING EnginePage Items Found In the Items Number Column Explanation of Code in Remarks ColumnDescription DCA-25SSIU2 50 HZ- Suggested Spare PartsDCA-25SSIU2 50 HZ- Generator Assy Part Name QTY Remarks DCA-25SSIU2 50 HZ- Control BOX Assy Part Name Control BOX ASSY.CONT CHANGE-OVER SWITCH, AMMETER, SL-2 AS DCA-25SSIU2 50 HZ- Engine Operating Panel Assy Engine Operating Panel Assy DCA-25SSIU2 50 HZ- Engine & Radiator Assy Part Name QTY. Remarks DCA-25SSIU2 50 HZ- Engine & Radiator ASSY. CONNECTOR, 10WFTX-S Output Terminal Assy DCA-25SSIU2 50 HZ- Outputterminal AssyPart Name QTY DCA-25SSIU2 50 HZ- Battery Assy Battery DCA-25SSIU2 50 HZ- Muffler Assy Muffler DCA-25SSIU2 50 HZ- Fuel Tank Assy Hose Band Includes Item W DCA-25SSIU2 50 HZ- Fueltank AssyEnclosure Assy DCA-25SSIU2 50 HZ- Enclosure AssyBase Enclosure ASSY.CONT DCA-25SSIU2 50 HZ- Enclosure ASSY.Enclosure #1 ASSY.CONT DCA-25SSIU2 50 HZ- Rubber Seals Assy Seal Rubber DCA-25SSIU2 50 HZ- Nameplate and Decals Stripe Whisperwatt Freightpolicy Terms and Conditions of Sale PartsPage Please have the Model and Serial Number ON-HANDWHEN Calling
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DCA-25SSIU2 specifications

The Multiquip DCA-25SSIU2 is a versatile and powerful diesel generator, designed to meet the needs of various industries while providing a reliable source of power. This model is particularly popular in construction, event management, and emergency backup supply applications. With its robust build and advanced features, the DCA-25SSIU2 stands out as a top choice for professionals seeking durability and efficiency.

One of the significant features of the DCA-25SSIU2 is its impressive power output. The generator delivers a continuous output of 25 kVA, making it suitable for powering heavy machinery, tools, and equipment. This model is equipped with a turbocharged, liquid-cooled YANMAR engine, known for its performance and fuel efficiency. The engine operates quietly, ensuring minimal noise pollution in sensitive environments.

Built to withstand harsh conditions, the DCA-25SSIU2 is housed in a sturdy steel frame enclosure. The design not only protects the generator from the elements but also reduces noise levels. The enclosure features a weather-resistant finish, making it ideal for both indoor and outdoor applications. Additionally, the unit's compact size allows for easy transportation and storage, which is an essential consideration for contractors on the go.

The DCA-25SSIU2 incorporates advanced technology to enhance performance and user experience. It features a digital control panel, offering intuitive monitoring of generator status, fuel consumption, and operational hours. Automatic voltage regulation ensures a stable output, protecting connected devices from voltage fluctuations.

Fuel efficiency is another highlight of this generator. The DCA-25SSIU2 operates on diesel, which is not only readily available but also provides a longer run time compared to gasoline generators. The large fuel tank capacity allows for extended periods of operation without frequent refueling.

Safety is a critical aspect of the DCA-25SSIU2. The generator is equipped with safety features such as low oil shut-off, overload protection, and a heavy-duty frame for stability. These elements ensure that the generator operates safely and reliably, even in demanding situations.

In conclusion, the Multiquip DCA-25SSIU2 diesel generator combines power, efficiency, and ruggedness. Its blend of advanced features, fuel efficiency, and safety make it an excellent choice for a wide range of applications. Whether for construction projects, outdoor events, or emergency power needs, the DCA-25SSIU2 stands as a testament to Multiquip's commitment to quality and innovation in the generator market.