Greenheck Fan 45, HRE-20, 90, 55 manual Economizer Application/Operation

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Enthalpy
Controller

optional accessories

Economizer Application/Operation

The energy recovery wheel operation can be altered to take advantage of economizer operation (free cooling).. Two modes are available: 1) De-energizing the wheel or 2) Modulating the wheel. A field supplied call for cool (Y1) is required..

De-energizing the wheel is accomplished with a signal from a Temperature or Enthalpy sensor mounted in the supply air inlet compartment.. This Primary sensor will de-energize the energy wheel when the outdoor air temperature (factory default is 65ºF) or enthalpy (factory default is the “D” setting) is below the field adjustable set point.. An Override temperature sensor is also furnished in the supply air inlet compartment to deactivate economizer mode.. The Override (with field adjustable set point) is set at some temperature lower than the Primary sensor (factory default is 50ºF).. Effectively, the two sensors create a deadband where the energy recovery wheel will not operate and free cooling from outside can be brought into the building unconditioned..

Testing

Temperature Sensor with Override

Turn both Temperature and Override thermostats down as low as they go. The wheel should be rotating..

Turn the Temperature sensor up as high as it goes, and keep the Override sensor as low as it will go.. The wheel should stop rotating..

Turn both sensors as high as they will go. The wheel should start rotating.

Set the Temperature sensor at desired point for economizer operation to begin.

Set the Override sensor at desired point for economizer operation to end (factory

default is 65ºF and 50ºF, respectively)..

 

Temperature Sensor

 

 

with Override

Enthalpy Sensor with Override

 

 

Turn unit power off. Disconnect C7400 solid state enthalpy sensor from terminal

So on the enthalpy controller.. Also, disconnect the 620 ohm resistor from terminal Sr on the enthalpy controller.. Turn unit power on.. The LED on the enthalpy controller should light and the energy recovery wheel should not rotate..

Turn unit power off. Reconnect 620 ohm resistor to terminal Sr on the enthalpy controller.. Turn unit power on.. The LED on the enthalpy controller should not light and the energy recovery wheel should energize and rotate..

If the steps above provide the results described, the enthalpy economizer is working properly..

Turn unit power off. Reconnect C7400 solid state enthalpy sensor to terminal So..

Modulating the Wheel

Enthalpy Sensor

with Override

In applications in which an internal heat gain is present in the space, the rotational speed of the energy wheel may be modulated (via variable

frequency drive) to avoid overheating the space during the winter.. The speed of the energy wheel will be controlled in response to the discharge temperature setpoint..

Sequence of Operation: The variable frequency drive is fully programmed at the factory (refer to VFD section for more information).. A “call for cool” must be field wired to the unit (terminals provided in unit - refer to wiring diagram in unit control center) to allow for initiation of economizer mode.. When the space calls for cooling, factory supplied controls will drive the following wheel operations:

TOA > TRA

: Wheel runs at full speed (maximum energy recovery)

TOA < TRA and TOA > TSA

:

Wheel is stopped (no energy recovery)

TOA < TRA and TOA < TSA

:

Wheel will modulate to maintain discharge temperature

where (TOA) is the outdoor air temperature set point, (TRA) is the return air temperature set point, and (TSA) is the supply air discharge thermostat setpoint (nominal 60¡F Э not adjustable)..

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Contents Indirect Evaporative Cooler Read and Save These INSTRUCTIONS461248Direct Evaporative Cooler Storage TABLE OF ContentsBasic Operation Safety Warning InstallationLifting Roof Curb Mounting Exhaust Weatherhood Rail MountingDuctwork Connections Supply WeatherhoodElectrical Information Exploded Detail Terminal Strip TYPICAL CONTROL CENTER COMPONENTSHRE-20 HRE-45 Service Clearances / access panel locationsHRE-55 HRE-90 Dimensional data Dimensional Data / Access Door DescriptionsModel Exterior Dimensions HRE-20 Overall Exterior Dimensions ModelEvap Module START-UP Evap Module InstallationStandard Trap and Supply Line Configuration Evaporative Cooling ModulesHRE Water SUPPLY CONNECTION Location Water Flow Adjustment DevicePump and Float ComponentsTop View Auto Drain and Fill with Freeze Protection EvaporativeEvaporative FreezeTimer ProtectionTrap & Supply Line Configuration with Auto Drain and Fill Water Control Options for Evaporative CoolingDrain Trap Drain and Overflow Connection Locations Symptom Solution Troubleshooting for evaporative moduleEvaporative Cooling Maintenance Post-Heater Control Panel Optional accessoriesElectric Heater Application/Operation Electric PreheaterFrost Control Application/Operation Frost Threshold TemperaturesTimer TestingModulating the Wheel Enthalpy Sensor With Override Economizer Application/OperationYaskawa Yaskawa E7 Variable Frequency Drives for BlowersFactory Setpoints Modulating Control 0-10 VDC for FAN Speed Variable Frequency Drives for Energy Recovery WheelTransformer Wiring DiagramDirty Filter Sensor Rotation SensorCO2 Sensor Service OutletVapor Tight Lights Remote Control Panel and Wiring Schematics Optional AccessoriesIndicator Lights powered by the ER Unit Remote Panel Wiring SchematicsHeating/Cooling Switches and Night Setback Switch/Timer Sensors Mounted by Factory Temperature Sensors 1K Ohm RTDSafety Danger Start-Up Checklist for unitSafety Caution Start-Up Checklist for Evaporative Cooler Start-Up ChecklistSpecial Tools Required Variable Frequency Drives section Optional Accessories ChecklistOptional Accessories section Economizer Application / Operation sectionFan Belt Drives Unit start-upFans Forward Curved Type Fan Performance ModificationsRotation Direction Direction of Fan Wheel RotationFan RPM VibrationAir Seals Drive BeltInside layout of HRE unit Date Routine maintenanceFan Motors LubricationDampers Fan BeltsBearings External Filter MaintenanceInternal Filter Maintenance Door Seal MaintenanceAccess to wheel through Outdoor air filter door Energy Recovery Wheel MaintenanceWheel segment removed Wheel Bearing Wheel Belt & PulleyModel HRE Parts ListWinter Operation Sequence of OperationBasic Unit Summer OperationMeasured Airflow Pressure Drop Across Energy Recovery WheelTest and Balance Report Design AirflowSymptom Possible Cause Corrective Action TroubleshootingWarranty
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