Generac Power Systems owner manual Unpacking, Lifting the Generator

Page 8

Section 1 — General Information

Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators

Figure 1.6 - Low Coolant Level Sensor

• LED 2 is YELLOW. This LED is on when the circuit

 

board battery charger is on. This LED will cycle on

 

and off with the battery charger, 4.85 hours on the

 

4.85 hours off.

• LED 3 is GREEN. This LED will flash when the cir- cuit board has load voltage available to it. This LED will function when voltage is available across T1 and T2.

‹ 1.7.6 OVERCRANK SHUTDOWN

After 90 seconds of crank-rest cycles, this function ends cranking if the engine fails to start in that 90-second span.

‹1.7.4 OVERSPEED SHUTDOWN

The Pre-pack circuit board on liquid cooled units receives AC frequency (rpm) signals directly from the stator AC power windings, via sensing leads S15 and S16. Should AC frequency exceed about 72 Hz, cir- cuit board action will automatically shutdown the engine (Figure 1.7).

*Rated power of generator is subject to and limit- ed by such factors as ambient temperature, alti- tude, engine condition, and other factors. Engine power will decrease about 3.5% for each 1000 feet above sea level and will decrease an additional 1% for each 10°F above 60°F. Maximum output power of the generator is limited by maximum engine power.

Figure 1.7 - Control Module Assembly

Circuit Board

‹1.7.6 DC FUSE

This clearly labeled fuse is located on the front panel of the control system. It protects the panel wiring and components from damaging overload. Always remove this fuse before commencing work on the generator. The unit will not start or crank if the fuse is blown. Replace the fuse with one of the same size, type, and rating. Generac normally uses an AGC fuse rated at 15 amps (part number 022676).

1.8UNPACKING

‹1.8.1 UNPACKING PRECAUTIONS

Handle shipping cartons and crates with care. Use care to avoid damage from dropping, bumping, colli- sion, etc. Store and unpack cartons with the proper side up, as noted on the shipping carton.

‹1.8.2 INSPECTION

 

 

M14

J2

 

E

M15

 

 

 

 

 

R69

CR19

CR8

R70

R71

R72

 

U13

 

 

U14

PRE-PACKAGED STANDBY

 

 

U15

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C17

 

 

 

 

 

 

 

 

 

 

 

5M1M8

 

 

 

 

R54

 

 

 

Q7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R1

C1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C12

 

 

 

 

 

 

 

 

 

 

 

M10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C21

 

 

R68

R60

 

 

 

 

 

 

 

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C25

 

 

 

 

 

 

 

 

U16

 

 

 

 

 

SW1

 

 

R2

R3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BR1

 

U12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C3

 

C24

 

 

 

 

 

 

 

 

 

 

 

 

 

R56 CR1

 

 

 

 

 

Q9

 

C5

 

C2

 

 

 

U2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U6

 

 

 

 

 

 

 

 

C

 

 

R20 CR2

R6 R21

 

 

 

 

 

 

 

 

 

 

R52 R36

 

 

 

 

 

 

 

CR37

 

 

 

 

K4

 

 

 

R14

R15

R13

 

 

R17 R16

R18

CR38

R22

CR12

R19

R31

R30

R7

U7

CR3

R40

R41

R39 R35

 

R38

CR20

R37

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R5

R4

 

 

 

 

R8

 

R51

R74

 

R48

 

U3

 

 

 

R11 R10

CR7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q4

 

 

 

CR21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R82

R67

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K2

R50

 

Q5

 

 

 

 

 

 

 

Q12

 

 

 

 

 

 

 

 

 

 

 

 

 

CR18

 

 

CR17

U10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C23

 

 

 

 

 

 

 

R27

R29

 

R33

R32

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q2

 

 

 

 

 

 

 

 

 

 

 

 

 

CR40

CR34

 

 

 

 

 

 

 

Q3

CR29

CR24

 

 

 

 

 

 

 

 

 

 

 

 

 

C20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K3

 

 

 

 

 

R78

 

 

Q11

 

 

C8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CR16

R25

R26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C15

 

Q15

R85

R86

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C10

 

 

C9

 

C11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LED2

 

 

 

 

 

 

 

 

U20

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C14

 

C16

C7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J1

 

 

 

 

 

 

K1

 

 

 

 

 

 

R63

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M9

CR33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CR35

R66

 

 

 

 

 

R81

 

 

 

 

 

 

 

 

R53

R57

R59

CR32

R61

CR30

R65

 

 

 

R47

 

R46

R44

R42

R43

 

 

M2

 

 

 

 

 

 

 

 

 

 

 

Q6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U17

 

 

 

 

 

M3

 

 

R77

R75

R76

R84

 

 

 

 

 

 

Q14

 

 

 

 

C22

U5

U4

LED3

U18

 

 

 

 

 

 

 

 

 

 

 

U19

 

CR36

CR15

CR14

CR13

R23

R24

 

 

 

U9

 

 

U8

C19

 

 

 

 

 

 

 

 

R62

 

 

 

 

 

 

 

 

 

Q16

 

 

 

 

 

 

 

LED1

 

R87

R9

R88

R83

M4

 

After unpacking, carefully inspect the generator for any damage that may have occurred during ship- ment. If loss or damage is noted at the time of deliv- ery, have the person(s) making delivery note all dam- age on the freight bill or affix their signature under the consignor’s memo of loss or damage.

1.9LIFTING THE GENERATOR

When lifting or hoisting equipment is used,

CR41

R55C13

2002 GENERAC POWER SYSTEMS, ASSY #076009A

CUT R83 FOR 50HZ

!

be careful not to touch overhead power lines.

The generators weight of more than 900

 

 

pounds requires proper tools, equipment, and

‹1.7.5 PCB OPERATION LED’S

LED 1 is RED. The LED is on when utility sensing is NOT available to the circuit board. This LED will function only when the Auto/Off/Manual switch is set in the Auto position.

qualified personnel to be used in all phases of

handling and unpacking.

6 Generac® Power Systems, Inc.

Image 8
Contents Liquid-cooled, Prepackaged Standby Generators Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionIntroduction IFC Safety Rules General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Engine Protective DevicesUnpacking Lifting the GeneratorSpecifications Reconfiguring the Fuel System‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsCoolant Recommendations Torque SpecificationsEngine OIL Recommendations Generator Location Generator Mounting SupportBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsTransfer Switch Start Signal Connections Emergency Circuit Isolation MethodTotal Circuit Isolation Method Grounding the GeneratorBattery Installation Preparation Before START-UP‹ 2.10.1 Vented Batteries ‹ 2.11.1 Prior to Initial START-UPUsing a Standard GTS Transfer Switch Weekly Exercise Cycle Control Console ComponentsManual Transfer START-UP Automatic Operation Engine Heater Every Three MonthsOnce Every SIX Months Once AnnuallyOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.5.2 Check Battery ‹ 4.5.1 Check Engine OIL Level‹ 4.5.3 Exercise System ‹ 4.5.4 Inspect Cooling SystemMiscellaneous Maintenance ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Installation Diagram Section Electrical Data Customer Connection 120/240V 1-PHASE Electrical Data Housing Governor Connector Connector Interface AssemblyCover Connector Housing ASM Motor StepperBase Mounting 1.5L Stnrd & Acstc Washer Shakeproof EXT 5/16 STLDampener Vibration Washer Flat 5/16 ZincWeld Stud Under Roof Panel for Access Cover Cable Assembly BASE-DOOR Ground Wire GRD Wire Assy 99HSBAssembly Cover Access Cover Access GENWeld Stud Under Roof For Access Cover Cable Roof Acstc & Stnd Cmprtmnt 1.5L Door Weldment 1.5 EPSWasher Self Locking Dome Baffle Cntrl PNL 1.5L AcousticTo a Wire Assembly SilkscHourmeter Holder FuseWaterpump Hardware Switch OIL Pressure ARM Adjust AlternatorGround Wire Starter Clamp for Wiring Harness not Shown16 7 Tank Coolant Recovery Radiator 1.5LVenturi 1.5L Modine Guard FAN 1.5L ModineVapor Cover AIR Cleaner Gasket AIR Cleaner AdapterWeldment Mounting Base Flange Fuel Inlet16 30 21 Housing Blower Assy Rotor 10KWAssy Rotor 15KW Assy Rotor 20KWASSY,WIRE#16 RED BOOT, Battery CableBRACKET, Battery Hold Down Battery Post Cover RED+Manifold Exhaust 1.5L Nipple TOE 1.5NPTX5.5 BLK IronSaddle 2 Inch PIPE,EXHAUST 1.5L STNDRD&ACSTCPURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule

004721-0, 004722-0, 004723-0, 004724-0, 004725-0, 004725-1, 004725-2, 004725-3, 004726-0 specifications

Generac Power Systems is a leader in energy solutions, committed to providing reliable power products for homes, businesses, and industrial applications. Among their extensive range of products, the Generac Power Systems models 004721-0, 004722-0, 004723-0, 004724-0, 004725-0, 004725-1, 004725-2, 004725-3, and 004726-0 stand out due to their advanced features and innovative technologies.

One of the key features of these models is the robust engine performance. They are designed with Generac's signature engines, which ensure optimal power output and durability. This leads to better energy efficiency while maintaining a low operating cost. The models are engineered for seamless operation under various load conditions, ensuring that you stay powered in any situation.

These Generac models also incorporate state-of-the-art transfer switch technology, which enhances their reliability. The transfer switches ensure that power is instantly transferred from the grid to the generator during an outage, allowing for uninterrupted service. This is especially critical for homes and businesses where power reliability is essential.

Combining convenience with efficiency, the models feature user-friendly interfaces that simplify operation. With available mobile monitoring options, users can keep track of their power status and diagnostics remotely. This is a game changer for individuals who want to maintain oversight of their energy solutions without being physically present.

Safety is another critical aspect integrated into the Generac Power Systems. The models are equipped with advanced safety features such as overload protection, low oil shutdown, and high-temperature shutdown, ensuring an added layer of security for users.

Moreover, these models are built with rugged construction materials making them suitable for all environmental conditions. Whether it’s extreme cold or heat, they are crafted to withstand the elements while performing at peak efficiency.

Generac Power Systems emphasizes sustainability as well, with models designed for lower emissions and quieter operation. This is ideal for homeowners and businesses conscious of their environmental impact and seeking to reduce noise pollution.

Overall, the Generac Power Systems models 004721-0, 004722-0, 004723-0, 004724-0, 004725-0, 004725-1, 004725-2, 004725-3, and 004726-0 represent the evolution of power generation technology. With their robust features, efficient operation, and commitment to safety, these generators are an excellent investment for anyone seeking reliable power solutions.