Generac Power Systems 0046262, 0043733, 0046264, 0046263, 0043734 Emissions Control System, Coolant

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Section 1 — General Information

Guardian Liquid-cooled 40 kW Generator

1.10 ENGINE OIL RECOMMENDATIONS

The unit has been filled with 15W-40 engine oil at the factory. Use a high-quality detergent oil classified “For Service CC, SD, SE or SF.” Detergent oils keep the engine cleaner and reduce carbon deposits. Use oil hav- ing the following SAE viscosity rating, based on the ambient temperature range anticipated before the next oil change:

 

Temperature

 

Oil Grade(Recommended)

 

 

 

 

 

Above 80º F (27º C)

 

SAE 30W or 15W-40

 

 

32º to 80º F (-1º C to 27º C)

 

SAE 20W-20 or 15W-40

 

 

Below 32º F (0º C)

 

SAE 10W or 15W-40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Any attempt to crank or start the engine before it ! has been properly serviced with the recommended

oil may result in an engine failure.

1.12 EMISSIONS CONTROL SYSTEM

(MODELS 0046262, 0046263 & 0046264)

This model is equipped with an active exhaust emis- sions control system to comply with certain California air district regulations for natural gas emergency gener- ating sets, including the South Coast Air Quality Management District. Do not tamper with or disable any part of this system, including the exhaust catalyst, carburetor, oxygen sensor, air-fuel ratio controller, sole- noid valve and gas regulator. These items are not sub- ject to periodic maintenance or adjustment.

This model is of a size (greater than 50 brakehorse- power) that may require a review by air permitting authorities prior to installation and operation. Consult the local air management district for details and spe- cific requirements.

1.11 COOLANT

Use a mixture of half low silicate, ethylene glycol base antifreeze and half soft water. Use only soft water and only low silicate antifreeze. If desired, add a high quali- ty rust inhibitor to the recommended coolant mixture. When adding coolant, always add the recommended 50- 50 mixture.

DANGER

Do not remove the radiator pressure cap while

!the engine is hot or serious burns from boiling liquid or steam could result.

Ethylene glycol base antifreeze is poisonous. Do

!not use mouth to siphon coolant from the radia- tor, recovery bottle or any container. Wash hands thoroughly after handling. Never store used antifreeze in an open container because animals are atracted to the smell and taste of antifreeze even though it is poisonous to them.

Do not use any chromate base rust inhibitor

!with ethylene glycol base antifreeze, or chromi- um hydroxide (“green slime”) will form and cause overheating. Engines that have been oper- ated with a chromate base rust inhibitor must be chemically cleaned before adding ethylene glycol base antifreeze. Using any high silicate antifreeze boosters or additives also will cause overheating. Generac also recommends that any soluble oil inhibitor NOT be used for this equip- ment.

Figure 1.4 - Emissions Control System

‹1.12.1 AIR FUEL RATIO CONTROLLER

The air fuel ratio controller is an advanced micro- processor designed to work with a three-way catalyst and a feedback (rich bias) carburetor to provide close- loop fuel management. Its digital adaptive control is able to compensate for variations in fuel mixtures and engine tunes. It is time based activated. (For example, it will activate after 45 seconds from receiving the power signal.) The part number for the air fuel ratio controller is 0D4221.

Principle of Operation: The oxygen sensor, installed on the exhaust pipe, between the engine and the cat- alytic muffler (closer to the engine), continuously moni- tors the exhaust gas composition. A feedback signal is sent from the oxygen sensor to the air fuel ratio con- troller, which controls the fuel system to maintain the optimal, stoichiometric air fuel ratio. The air fuel mix- ture to the engine is controlled by biasing the diaphragm in the fuel regulator using vacuum (from the carburetor). This vacuum signal is directed to the fuel regulator via the control valve. The air fuel ratio con- troller determines the amount of vacuum signal sent to the fuel regulator. The more vacuum sent to the regula- tor, the more restricted the fuel flow will be, therefore the leaner the air fuel mixture.

Generac® Power Systems, Inc. 7

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Contents 0046262, 0046263 Authorized Dealer Location IntroductionIntroduction Inside Front Cover General Hazards Electrical Hazards UNPACKING/INSPECTION Prepackaged Transfer SwitchGenerator Generator AC Connection SystemsSpecifications Main Circuit BreakerEngine Protective Devices Fuel Requirements Recommendations ‹ 1.8.2 Generator and Load Compatibility‹ 1.9.1 Conversion to LP GAS Vapor Emissions Control System Coolant‹ 1.12.1 AIR Fuel Ratio Controller Basic Standby Electric System Standby Generator InstallationNfpa Standards Other Published Standards‹ 2.6.1 PRE-PACKAGED Type Switch Transfer Switch Start Signal ConnectionsMethod Grounding the GeneratorBattery Installation Preparation Before START-UP‹ 2.7.1 Vented Batteries ‹ 2.8.1 Prior to Initial START-UP ‹ 2.8.2 Transfer Switch‹ 2.8.3 Fuel System ‹ 2.8.4 Generator SET LubricationUsing the AUTO/OFF/MANUAL Switch Sequence of Automatic Operation Engine Heater‹ 3.2.3 Manual Position Checking the Engine OIL Level Weekly Exercise Cycle‹ 4.2.2 OIL and Filter Change Procedure Changing the Engine AIR CleanerChanging the Engine OIL and Filter ‹ 4.2.1 Engine OIL RecommendationsBattery Maintenance ‹ 4.5.1 Battery ReplacementSpark Plugs Cooling System Miscellaneous MaintenanceOverload Protection for DC FuseOUT of Service Procedure ‹ 4.11.1 Removal from Service‹ 4.11.2 Return to Service SYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data TS1 Generator D4992-A Guardian Liquid- Panel 4.3L Drawing No Section Wiring Diagram Control Panel Model No KW Generators No D6975 EC1 ACT Drain Pan Oil QTY Description Base Frame Assembly M6 Hinge Panel Face Panel BTM & Back Control Exploded Views and Parts Lists Cover Plate AVR ALT Leads Sensing Wire QTY To Engine Flywheel Washer Lock M12 Exploded Views and Parts Lists Engine 4.3L GM Exploded Views and Parts Lists MOUNT, Engine R & L KIT Radiator Copper Brass DIA. Clamp Assembly 2 Compartment To Engine Front NUT Wing 1/4-20 Nylk To Stepper Motor Support Solenoid NAT GAS Attach to REGULATOR, N/G R600S Exploded Views and Parts Lists Muffler Catalyst 4.3L Assembly Motor Stepper To Thermostat Housing Guardian Liquid-cooled 40 kW Generators Guardian Liquid-cooled 40 kW Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule

0043735, 0043734, 0046262, 0046263, 0046264 specifications

Generac Power Systems has established itself as a leader in the power generation industry, best known for its wide range of products designed for various power needs. Among its offerings are model numbers 0043733, 0046264, 0046263, 0046262, and 0043734. Each unit reflects Generac's commitment to innovation, reliability, and efficiency in providing backup power solutions.

The Generac model 0043733 is a powerful portable generator known for its robust performance and user-friendly design. It typically features a high starting wattage, capable of powering essential appliances during outages. With a compact design and ergonomic handle, it ensures easy transportability, making it an excellent choice for outdoor activities or emergency backup. This model often incorporates advanced technology such as digital watt meters for real-time monitoring and fuel level indicators to enhance user convenience.

Moving on to model 0046264, this unit is engineered for reliability in home standby applications. Its automatic transfer switch allows for seamless switching from grid power to generator power in the event of an outage. This ensures a continuous power supply without any manual intervention. Generac's Quiet-Test technology makes this model exceptionally quiet, operating at a lower decibel level compared to traditional generators, enhancing its suitability for residential areas.

The 0046263 model is similar to the 0046264 but is designed for slightly different power requirements and configurations. It offers a range of customizable options, allowing users to tailor the system to their specific needs. Advanced monitoring capabilities often come standard, enabling users to track performance and receive alerts via smartphone or other devices.

Model 0046262 is also tailored for homeowners, focusing on versatility and efficiency. It usually features a highly efficient engine, capable of providing substantial power while optimizing fuel consumption. Its sturdy build ensures durability, making it suitable for various weather conditions.

Lastly, the 0043734 model is designed for commercial use, capable of handling larger power needs. It typically comes equipped with technologies such as remote monitoring and diagnostics, making it easier to maintain and service. With a heavy-duty construction, this model is built to withstand demanding environments while providing reliable, uninterrupted power.

In summary, Generac Power Systems offers a diverse range of backup power solutions through models such as 0043733, 0046264, 0046263, 0046262, and 0043734. With features focusing on portability, reliability, efficiency, and advanced technology, these models cater to various power requirements, ensuring customers can find the ideal generator for their needs.
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