Generac Power Systems 005220-0 owner manual Miscellaneous Maintenance

Page 18

Standby Generator Sets

Maintenance

7.Start engine and check for oil leaks.

Figure 10.2 - Oil Filter

Oil Filter

‹CHANGING THE ENGINE AIR CLEANER

To replace the engine air cleaner, (part number 0A4637), remove the air cleaner cover and replace the air filter making sure it is positioned properly before reattaching the cover.

See the “Service Schedule” section for air cleaner maintenance.

‹SPARK PLUGS

Reset the spark plug gap or replace the spark plugs as necessary.

1.Clean the area around the base of the spark plugs to keep dirt and debris out of the engine. Clean by scraping or washing using a wire brush and commercial solvent. Do not blast the spark plugs to clean.

2.Remove the spark plugs and check the condition. Replace the spark plugs if worn or if reuse is questionable. See the “Service Schedule” section for recommended inspection.

3.Check the spark plug gap using a wire feeler gauge. Adjust the gap to 1.01 mm (0.040 inch) by carefully bending the ground electrode (Figure 10.3).

Figure 10.3 – Setting the Spark Plug Gap

SET PLUG GAP AT 1.01 mm

(0.040 inch)

‹COOLANT CHANGE

Every year, have an Authorized Service Facility drain, flush and refill the cooling system. See the “Specifications” section for cooling system recom- mendations.

MISCELLANEOUS MAINTENANCE

‹CLEANING THE GENERATOR

Keep the generator as clean and as dry as possible. Dirt and moisture that accumulates on internal gen- erator windings have an adverse effect on insulation resistance.

Periodically clean generator exterior surfaces. A soft brush may be used to loosen caked on dirt. Use a vacuum system or dry, low pressure air to remove any accumulations of dirt. The generator is housed inside an all-weather enclosure, clean the enclosure with a soft, damp cloth or sponge and water.

Once each year, have the generator cleaned and inspected by an Authorized Service Dealer. That dealer will use dry, low pressure air to clean internal windings. Parts inside the control console should be cleaned and inspected at this time as well.

Finally, have the insulation resistance of stator and rotor windings checked. If insulation resistances are excessively low, the generator may require drying.

‹BATTERY

All lead-acid storage batteries discharge when not in use. Refer to specific instructions and warnings that accompany the battery. If such information is not available, observe the following precautions when handling a battery:

•DO NOT use jumper cables and a booster battery to crank or start the generator engine.

•DO NOT recharge a weak battery while it is installed in the generator. Remove battery from generator and recharge in a well-ventilated area, away from fuel vapors, sparks, heat or flames.

•Battery electrolyte fluid is an extremely caustic sulfuric solution that can cause severe burns. DO NOT permit fluid to contact eyes, skin, clothing, painted surfaces, wiring insulation, etc. If any bat- tery fluid is spilled, flush the affected area with clear water immediately.

•Always wear safety glasses, rubber apron and gloves when handling a battery.

•Batteries give off explosive hydrogen gas while charging. The gas can form an explosive mixture around the battery for several hours after charging. Any spark, heat or flames can ignite the gas and cause an explosion which can shatter the battery, causing blindness or other serious injury.

10-3

08/05

0 .Rev Maint001

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Contents Model Standby Generator Sets Table of Contents  Warning   Electrical Hazards  Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionIdentification Record ‹ Data LabelEquipment Description Engine OIL RecommendationsCoolant Recommendations Engine Protective Devices ‹ Natural GAS Fuel System Fuel System‹ Fuel Requirements ‹ LP Fuel SystemSpecifications ‹ Reconfiguring the Fuel System ‹ Cold Weather KIT‹ 3-PHASE Alternators Alternator Power Winding Connections‹ FOUR-LEAD, SINGLE-PHASE Stator Generator AC Lead ConnectionsInstallation Preparation Before START-UPInitial Inspection for QT Genset Startup START-UP Checklist ‹ Preparation for START-UP‹ START-UP Inspection ‹ Engine START-UP and Transfer Operating Unit with Manual Transfer SwitchGenerator Control Operation ‹ Retransfer and ShutdownCooling System Checking Fluid LevelsMaintenance Owner Operator can Perform Miscellaneous Maintenance Repair Parts ‹ Battery Maintenance‹ Battery Replacement Service Schedule KW 150 KW Standby GAS Engine Driven Generator SetsMaintenance Level 11-3 11-4 Troubleshooting Guide Problem Cause CorrectionStandby Generator Sets Page PAN CB Conn BOX Page Assy RTR 390 30KD1 CPL Page Components Included in 01827E Page MTG Base 3.0L 30KW C2 Page Tray Battery Page Plate AIR Cleaner Adapter Page Engine 3.0L Ford FD Make CPL Page Weldment RAD Support 3.0L C2 Page Page Page Flange Fuel Inlet Page Pipe Exhaust Muffler Page Rear Wrap C2 Page Page Page Page Page Page Page Page Page Page Standby Generator Sets Warranty

005220-0 specifications

Generac Power Systems has made a name for itself in the world of backup and portable power solutions, and the Generac 005220-0 is no exception. This advanced generator is engineered for reliability and efficiency, making it an ideal choice for home and business owners who require a dependable source of power during outages.

One of the standout features of the Generac 005220-0 is its powerful Generac OHV engine, designed for optimal performance and longevity. This four-stroke engine provides ample power, ensuring that essential appliances and systems can continue to operate without interruption during power failures. With a 7,500 running watt and 9,375 starting watt capacity, it can handle a significant load, making it suitable for various applications, from powering essential home appliances to running tools on job sites.

Additionally, the 005220-0 is equipped with a large, durable 9.5-gallon fuel tank, allowing for extended run times. Depending on the load, users can expect several hours of operation without needing to refuel, which is a critical consideration for emergencies. The economical fuel consumption is a plus, providing significant runtime while minimizing costs.

In terms of technology, the Generac 005220-0 utilizes a variety of features that enhance its functionality and ease of use. The integrated Control Panel includes multiple outlets, enabling users to connect multiple devices simultaneously. Further, it comes with a digital hour meter, which helps track maintenance intervals and runtime, ensuring that the generator remains in optimal working condition.

Safety is a priority with the 005220-0, as it incorporates low-oil shutdown technology, which automatically turns off the engine when oil levels are dangerously low. This feature prevents potential engine damage, extending the lifespan of the generator. Additionally, it is equipped with a circuit breaker, protecting against overloads, thereby safeguarding both the generator and connected devices.

One of the key characteristics of the Generac 005220-0 is its portability. The generator is designed with a sturdy frame and comes with never-flat wheels and a folding handle, making it easy to transport to various locations as needed.

In summary, the Generac 005220-0 stands out for its powerful performance, extended runtime, user-friendly features, and safety attributes. Whether for home backup or job site power, it provides confidence and reliability, ensuring that power needs are met even in challenging circumstances.
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