Generac Power Systems 005220-0 Repair Parts, ‹ Battery Maintenance, ‹ Battery Replacement

Page 19

Standby Generator Sets

Maintenance

‹BATTERY MAINTENANCE

The battery should be inspected per the “Service Schedule” section. The following procedure should be followed for inspection:

1.Inspect the battery posts and cables for tightness and corrosion. Tighten and clean as necessary.

2.Check the battery fluid level of unsealed batteries and, if necessary, fill with DISTILLED WATER ONLY. DO NOT USE TAP WATER IN BATTER- IES.

3.Have the state of charge and condition checked. This should be done with an automotive-type bat- tery hydrometer.

DANGER

Storage batteries give off explosive hydrogen gas. This gas can form an explosive mixture around the battery for several hours after charg- ing. The slightest spark can ignite the gas and cause an explosion. Such an explosion can shat- ter the battery and cause blindness or other injury. Any area that houses a storage battery must be properly ventilated. Do not allow smok- ing, open flame, sparks or any spark producing tools or equipment near the battery.

Battery electrolyte fluid is an extremely caus- tic sulfuric acid solution that can cause severe burns. Do not permit fluid to contact eyes, skin, clothing, painted surfaces, etc. Wear protective goggles, protective clothing and gloves when handling a battery. If the fluid is spilled, flush the affected area immediately with clear water.

Do not use any jumper cables or booster battery to crank and start the generator engine. If the battery has completely discharged, remove it from the generator for recharging.

Be sure the AUTO/OFF/MANUAL switch is set to the OFF position before connecting the battery cables. If the switch is set to AUTO or MANUAL, the generator can crank and start as soon as the battery cables are connected.

Be sure the 120VAC power supply to the battery is turned OFF, or sparking may occur at the bat- tery posts as the cables are attached and cause an explosion.

‹BATTERY REPLACEMENT

When replacing batteries, use the same number and the type of battery that follows:

 

BCI Group No.

CCA

 

 

24F-6

525 @ 0 deg. F

 

 

 

 

 

NOTE:

The BCI number should be located directly on the battery.

REPAIR PARTS

The latter portion of this manual consists of exploded views, parts lists and electrical data pertaining to this generator set. The parts lists consist of (a) an item number, (b) a part number, (c) the quantity required, and (d) a description of the part. The item number corresponds to an identical number on the exploded view drawing.

 

Periodic Replacement Parts

Part Name

Part Number

Oil Filter

# 0E7415

Radiator Cap

# 046627

Air Cleaner

# 0A4637

Spark Plug

Champion # RC12LC4

08/05

0 .Rev Maint001

10-4

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Contents Model Standby Generator Sets Table of Contents  Warning   Electrical Hazards  Introduction ‹ Operation and Maintenance‹ HOW to Obtain Service Authorized Service Dealer Location‹ Data Label Identification RecordEngine OIL Recommendations Equipment DescriptionCoolant Recommendations Engine Protective Devices ‹ LP Fuel System Fuel System‹ Fuel Requirements ‹ Natural GAS Fuel SystemSpecifications ‹ Cold Weather KIT ‹ Reconfiguring the Fuel SystemGenerator AC Lead Connections Alternator Power Winding Connections‹ FOUR-LEAD, SINGLE-PHASE Stator ‹ 3-PHASE AlternatorsPreparation Before START-UP InstallationInitial Inspection for QT Genset Startup ‹ Preparation for START-UP START-UP Checklist‹ START-UP Inspection ‹ Retransfer and Shutdown Operating Unit with Manual Transfer SwitchGenerator Control Operation ‹ Engine START-UP and TransferChecking Fluid Levels Cooling SystemMaintenance Owner Operator can Perform Miscellaneous Maintenance ‹ Battery Maintenance Repair Parts‹ Battery Replacement KW 150 KW Standby GAS Engine Driven Generator Sets Service ScheduleMaintenance Level 11-3 11-4 Problem Cause Correction Troubleshooting GuideStandby Generator Sets Page PAN CB Conn BOX Page Assy RTR 390 30KD1 CPL Page Components Included in 01827E Page MTG Base 3.0L 30KW C2 Page Tray Battery Page Plate AIR Cleaner Adapter Page Engine 3.0L Ford FD Make CPL Page Weldment RAD Support 3.0L C2 Page Page Page Flange Fuel Inlet Page Pipe Exhaust Muffler Page Rear Wrap C2 Page Page Page Page Page Page Page Page Page Page Standby Generator Sets Warranty

005220-0 specifications

Generac Power Systems has made a name for itself in the world of backup and portable power solutions, and the Generac 005220-0 is no exception. This advanced generator is engineered for reliability and efficiency, making it an ideal choice for home and business owners who require a dependable source of power during outages.

One of the standout features of the Generac 005220-0 is its powerful Generac OHV engine, designed for optimal performance and longevity. This four-stroke engine provides ample power, ensuring that essential appliances and systems can continue to operate without interruption during power failures. With a 7,500 running watt and 9,375 starting watt capacity, it can handle a significant load, making it suitable for various applications, from powering essential home appliances to running tools on job sites.

Additionally, the 005220-0 is equipped with a large, durable 9.5-gallon fuel tank, allowing for extended run times. Depending on the load, users can expect several hours of operation without needing to refuel, which is a critical consideration for emergencies. The economical fuel consumption is a plus, providing significant runtime while minimizing costs.

In terms of technology, the Generac 005220-0 utilizes a variety of features that enhance its functionality and ease of use. The integrated Control Panel includes multiple outlets, enabling users to connect multiple devices simultaneously. Further, it comes with a digital hour meter, which helps track maintenance intervals and runtime, ensuring that the generator remains in optimal working condition.

Safety is a priority with the 005220-0, as it incorporates low-oil shutdown technology, which automatically turns off the engine when oil levels are dangerously low. This feature prevents potential engine damage, extending the lifespan of the generator. Additionally, it is equipped with a circuit breaker, protecting against overloads, thereby safeguarding both the generator and connected devices.

One of the key characteristics of the Generac 005220-0 is its portability. The generator is designed with a sturdy frame and comes with never-flat wheels and a folding handle, making it easy to transport to various locations as needed.

In summary, the Generac 005220-0 stands out for its powerful performance, extended runtime, user-friendly features, and safety attributes. Whether for home backup or job site power, it provides confidence and reliability, ensuring that power needs are met even in challenging circumstances.
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