Generac Power Systems 005220-0 owner manual Standby Generator Sets Table of Contents

Page 2

Standby Generator Sets

Table of Contents

SECTION

PAGE

SAFETY RULES

1-1

INTRODUCTION

1-3

Read this Manual Thoroughly

1-3

Operation and Maintenance

1-3

How to Obtain Service

1-3

IDENTIFICATION RECORD

2-1

Data Label

2-1

EQUIPMENT DESCRIPTION

3-1

Equipment Description

3-1

Engine Oil Requirements

3-1

Coolant Recommendations

3-1

ENGINE PROTECTIVE DEVICES

4-1

High Coolant Temperature Switch

4-1

Low Coolant Level Sensor

4-1

Low Oil Pressure Switch

4-1

Overcrank Shutdown

4-1

Overspeed Shutdown

4-1

RPM Sensor Loss Shutdown

4-1

DC Fuse

4-1

FUEL SYSTEMS

5-1

Fuel Requirements

5-1

Natural Gas Fuel System

5-1

Propane Vapor Withdrawal Fuel System

5-1

LP Fuel System

5-1

SPECIFICATIONS

6-1

Generator

6-1

Engine

6-1

Cooling System

6-1

Fuel System

6-1

Electrical System

6-1

Cold Weather Kit

6-2

GENERAL INFORMATION

7-1

Generator AC Lead Connections

7-1

Four-lead, Single-phase Stator

7-1

Alternator Power Winding Connections

7-1

3-phase Alternators

7-1

INSTALLATION

8-1

Installation

8-1

Preparation Before Start-up

8-1

Prior to Initial Start-up

8-1

Initial Inspection for QT Genset Start-up

8-1

Start-up Inspection

8-2

OPERATION

9-1

Generator Control and Operation

9-1

Operating Unit with Manual Transfer Switch

9-1

Engine Start-up and Transfer

9-1

Retransfer and Shutdown

9-1

Operating Unit with Automatic Transfer Switch

9-1

MAINTENANCE

10-1

Maintenance Performed by Authorized

 

Service Facilities

10-1

Cooling System

10-1

Checking Fluid Levels

10-1

Check Engine Oil

10-1

Battery Fluid

10-1

Engine Coolant

10-1

Maintenance Owner/Operator Can Perform

10-2

Check Engine Oil Level

10-2

Check Battery

10-2

Exercise System

10-2

Inspect Cooling System

10-2

Check Engine Coolant Level

10-2

Perform Visual Inspection

10-2

Inspect Exhaust System

10-2

Check Fan Belt

10-2

Inspect Engine Governor

10-2

Changing Engine Oil

10-2

Changing the Engine Air Cleaner

10-3

Spark Plugs

10-3

Coolant Change

10-3

Miscellaneous Maintenance

10-3

Cleaning the Generator

10-3

Battery

10-3

Battery Maintenance

10-4

Battery Replacement

10-4

SERVICE SCHEDULE

11-1

30 kW - 150 kW Standby Gas Engine

 

Driven Generator Sets

11-1

TROUBLESHOOTING

12-1

Troubleshooting Guide

12-1

NOTES

 

EXPLODED VIEWS & PARTS LISTS

 

WIRING DIAGRAMS & SCHEMATICS

 

WARRANTY

 

08/05

0 .Rev Content001

Image 2
Contents Model Standby Generator Sets Table of Contents  Warning   Electrical Hazards  Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionIdentification Record ‹ Data LabelCoolant Recommendations Equipment DescriptionEngine OIL Recommendations Engine Protective Devices ‹ Natural GAS Fuel System Fuel System‹ Fuel Requirements ‹ LP Fuel SystemSpecifications ‹ Reconfiguring the Fuel System ‹ Cold Weather KIT‹ 3-PHASE Alternators Alternator Power Winding Connections‹ FOUR-LEAD, SINGLE-PHASE Stator Generator AC Lead ConnectionsInitial Inspection for QT Genset Startup InstallationPreparation Before START-UP ‹ START-UP Inspection START-UP Checklist‹ Preparation for START-UP ‹ Engine START-UP and Transfer Operating Unit with Manual Transfer SwitchGenerator Control Operation ‹ Retransfer and ShutdownCooling System Checking Fluid LevelsMaintenance Owner Operator can Perform Miscellaneous Maintenance ‹ Battery Replacement Repair Parts‹ Battery Maintenance Service Schedule KW 150 KW Standby GAS Engine Driven Generator SetsMaintenance Level 11-3 11-4 Troubleshooting Guide Problem Cause CorrectionStandby Generator Sets Page PAN CB Conn BOX Page Assy RTR 390 30KD1 CPL Page Components Included in 01827E Page MTG Base 3.0L 30KW C2 Page Tray Battery Page Plate AIR Cleaner Adapter Page Engine 3.0L Ford FD Make CPL Page Weldment RAD Support 3.0L C2 Page Page Page Flange Fuel Inlet Page Pipe Exhaust Muffler Page Rear Wrap C2 Page Page Page Page Page Page Page Page Page Page Standby Generator Sets Warranty