Generac Power Systems 04758-1, 04759-1, 04760-1 Voltage Regulator Adjustment, BREAK-IN Procedure

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Section 3 — Operation

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

Figure 2.3 — Engine Governor Adjustment

Idle Spring

Governor

Shaft

(Rotate

Clockwise)

Governor Clamp Bolt

No Load Idle

Adjustment Screw

 

◆2.7.2 12 KW AND 15 KW UNITS

1.Loosen governor clamp bolt (See Figure 2.3).

2.Completely remove the idle spring.

3.With governor arm at wide open throttle position, rotate governor shaft fully clockwise. Tighten clamp bolt to 84 inch-pounds.

4.Start unit and apply full load. Use full load speed adjust screw (Figure 2.4) to adjust frequency to 58 Hz.

5.Remove load, stop engine, loosen the idle adjust screw and reconnect the idle spring.

6.Using a hand, push the governor arm to the closed throttle position. Make sure the idle spring does not stretch at all.

7.Restart the unit.

8.Slowly turn the idle adjust screw to adjust the no- load idle frequency to 63-63.5 Hz.

9.The governor is now set.

◆2.7.3 ADDITIONAL CORROSION PROTECTION

Periodically spray all engine linkage parts and brack- ets with corrosion inhibiting spray such as WD-40 or a comparable product.

2.8VOLTAGE REGULATOR

ADJUSTMENT

With the frequency between 62-63.5 Hertz, slowly turn the slotted potentiometer (Figure 2.5) until line voltage reads 244-252 volts.

NOTE:

Remove the access panel on top of the control panel to adjust the voltage regulator.

Figure 2.5 – Voltage Adjustment Potentiometer

NOTE:

The voltage regulator is housed above the genera- tor's control panel. The regulator maintains a volt- age in direct proportion to frequency. For example, at 62 Hertz, line-to-neutral voltage will be 124 volts.

Figure 2.4 — Full Load Speed Adjust Screw

Full Load Speed Adjust Screw

3.1BREAK-IN PROCEDURE

Once the unit has been installed, with utility power connected to the transfer switch, and all electrical checks have been made, it is strongly recommended that the following “Break-in Procedure” be completed to ensure correct generator operation in the future.

1.Set the generator’s AUTO/OFF/MANUAL switch to AUTO.

2.Turn OFF the utility power supply to the transfer switch using the means provided (such as a utili- ty main line circuit breaker).

3.The unit will start, and the transfer switch will transfer to standby.

4.Run the unit for one hour at 25 percent load.

5.Run the unit for one hour at 50 percent load.

6.Run the unit for one hour at 75 percent load.

7.Run the unit for one hour at 100 percent load.

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Contents Installation Introduction Introduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance TroubleshootingGeneral Hazards ‹ Standards Index Electrical HazardsUNPACKING/INSPECTION Protection SystemsSystem SET LED 7 kW, Single Cylinder GH-410 Engine GeneratorSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine 1 7 KW, 410CC Reconfiguring the Fuel SystemFuel Requirements Recommendations Fuel Consumption2.1 7 kW, 12 kW and 15 kW Units Transfer SwitchLocation GeneratorBattery Battery InstallationCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Checking Automatic Operation Generator Tests Under LoadAdjusting the Regulator Natural GAS only Engine Governor Adjustment1 7 KW Units Voltage Regulator Adjustment BREAK-IN Procedure2 12 KW and 15 KW Units ‹ 3.2.2 OFF Position Automatic Transfer OperationSequence of Automatic Operation ‹ 3.2.1 Auto PositionManual Transfer Operation ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.3 Overcrank Setting the Exercise Timer‹ 3.7.1 LOW OIL Pressure Switch ‹ 3.7.2 High Temperature SwitchChecking the Engine OIL Level Changing the Engine OIL‹ 4.3.1 Engine OIL Recommendations ‹ 4.3.2 OIL Change Procedure Changing the OIL Filter‹ 4.5.1 7 KW, 12 KW and 15 KW Generators Spark Plugs Battery MaintenanceCooling System Adjusting Valve ClearanceCorrosion Protection OUT of Service Procedure‹ 4.12.2 Return to Service ‹ 4.12.1 Removal from ServiceSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery SCR Electrical Data Connection BCR SW1 Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists Part NO. QTY. Description 140 Part NO. QTY Description Exploded Views and Parts Lists QTY Description 14 20 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome For GT 760 Engine only CASTING, Twin Regulator Housing Mounting Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators California and Federal Emission Control Warranty Statement Emission Control System Warranty Warranty Schedule

04758-1, 04759-1, 04760-1 specifications

Generac Power Systems is a leading manufacturer of power generation equipment, particularly known for its innovative solutions in backup and portable power. Among its impressive product lineup, the Generac models 04758-1, 04759-1, and 04760-1 stand out for their reliability and advanced features, making them ideal choices for residential and commercial applications.

The Generac 04758-1 is a robust standby generator that delivers a powerful output of 22kW. It is designed to automatically kick in during power outages, ensuring that homes remain powered without the need for manual intervention. One of its main features is the innovative Mobile Link app, which allows users to monitor their generator's status remotely through their smartphones. This model also incorporates Generac's G-Force engine, which is designed with durability in mind, providing longer run times and enhanced performance.

The 04759-1 model builds on its predecessor's strengths by enhancing its power capabilities. With a 24kW output, it efficiently supplies power to larger homes or small businesses that require reliability during outages. Its True Power Technology ensures clean power output, making it suitable for sensitive electronics. The 04759-1 also boasts advanced diagnostic features, allowing for self-testing and maintenance alerts, which contribute to its user-friendly design.

Moving up in the lineup, the Generac 04760-1 generator further amplifies power output, reaching an impressive 26kW. This model is tailored for those who demand the utmost in power reliability, featuring an aluminized steel enclosure that enhances durability and rust resistance. The 04760-1 is equipped with Wi-Fi connectivity, enabling real-time updates and notifications directly to users’ mobile devices. Its superior sound attenuated design operates quietly, ensuring minimal disruption during operation.

All three models are equipped with the Quiet-Test technology, which allows for a low-decibel exercise cycle that reduces noise levels without sacrificing performance. Additionally, Generac back them with a comprehensive warranty and customer support, assuring consumers of their long-term reliability and effectiveness. With advanced features, superior performance, and innovative technology, the Generac 04758-1, 04759-1, and 04760-1 models offer dependable solutions for power generation needs, catering to a diverse range of applications while ensuring peace of mind during power interruptions.
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