Dixon ZTR 2700, 12828-0603 manual Troubleshooting

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TROUBLESHOOTING

1.ENGINE WON’T TURN OVER

Mower blades engaged- - - - - - - - - - - - - - - - - - - - - - - - - - - -disengage blades Drive not in neutral - - - - - - - - - - - - - - - - - -move control levers to neutral “OUT” Circuit breaker trips- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -reset breaker Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -charge or replace Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Ignition switch- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer Starter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Parking brake not on- - - - - - - - - - - - - - - - - - - - - - - - - - - engage parking brake

2. ENGINE WILL TURN OVER BUT WON’T START

No fuel - - - - - - - - - - - -refuel and/or clean or replace fuel filters/open fuel valve Over or under choked- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - adjust choke Spark plug not firing- - - - - - - - - - - - - - -check spark plug/contition or reset gap* Carburetor maladjusted- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer Ignition Switch- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer

3. HARD TO START ENGINE

Fuel line clogged- - - - - - - - - - - - - clean fuel line/check fuel filter/open fuel valve Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Spark plug wire loose or grounded- - - - - - - - - - - - - - - - - check spark plug wires

Spark plugs faulty or improperly gapped- - - -check spark plug/condition or reset gap*

Electronic ignition defective- - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer Dirty or maladjusted carburetor- - - - - - - - - - - - - - - - - - - - - - - - - consult dealer

4. ENGINE STARTS BUT CUTS OUT

Water in fuel- - - - - - - - - - - - - - - - - - - - - - drain old fuel-replace with new fuel Clogged fuel line- - - - - - - - - - - - - - - - - - - - - - - -check fuel filter/clean fuel line Fuel tank vent plugged- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -check vent Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer Maladjusted carburetor- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Engine dies when control levers moved “IN”- - - - - - - - - - - release parking brake

5. ENGINE KNOCKS

Low oil level- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -check and add oil Ignition timing off- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Fuel octane too low- - - - - - drain & replace with higher octane fuel Over heated engine- - - - - - - - - - - - - - - - -shut off engine/allow to cool

*See engine manual for engine adjustments

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Contents Model Important Read Carefully D E Safety Safety Alert Symbol General Operation General Operation Slope Operation On it, do not mow itSlope Operation Do notI L D R E N R V I C E Service Dixon Limited Warranty Policy Commercial Models 2700 Series Specifications ModelControls Control LeversMower Deck CUT Height Lift Lever Parking BrakeA T Mower Blade Switch Ignition SwitchChoke Control Lever Throttle Control LeverControls Operation Instructions Before Operating MowerTesting of Safety Interlock Systems Interlock Switch Test Starting Instructions Stopping InstructionsMowing Instructions Grass Height and Cutting Suggestions To Lift Seat SpringsTo Free Wheel Machine Unlock Transmission Care and Maintenance Maintenance ScheduleEngine BatteryTires Mower Blades BeltsLubrication Checking & Replenishing OIL in Hydrostatic Transmission Dirt or water in oil can ruin Hydrostatic transmissionsParking Brake Adjustment Headlight Adjustment Hydrostat Drive Belt Replacement Procedure Hydrostatic PumpsSteering Control Adjustments To adjust neutralSteering Control Adjustments To adjust steering control leversSteering Control Adjustments Leveling the Deck ZTR Model Kawasaki AIR and OIL FilterTroubleshooting Engine Backfires Electrical Systems Owner F O R M a T I O N ZTRMowers