Dixon 5421 manual Mower Deck Installation

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MOWER DECK INSTALLATION

NOTE: Brake link (P/N 5283) normally used for installation of engine to mower deck drive belt, has been placed in position during assembly of the lift frame at the factory. For shipment purposes, the brake link has been secured with a cotter pin and washer. REMOVE AND DISCARD cotter pin and washer after engine to mower drive belt has been installed.

1.Loosen and remove front body mounting bolts (P/N 3368) and washers (P/N 3066). Disconnect headlight wiring plug from wiring harness. Lift front body from chassis.

2.Install rear hanger rods on lift frame. Slide lift plate on hanger rods, small holes in lift plate will face rear of mower, and start nylok nuts on each hanger rod until approximately 1/2 inch of threads are exposed.

3.Position mower deck under chassis.

4.Raise front of mower deck and slide front support rod through lift frame and tabs on mower deck. Install hair pin clips on front and rear of support rods.

5.Move lift lever to lowest cut position, install engine to mower deck drive belt on top center pulley. Check belt routing after installation to make certain that belt is centered in groove of electric clutch pulley.

6.Move lift lever toward high cut position and remove brake link from hole on lift lever.

7.Install front body, connect headlight wiring.

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Contents Page Important Read Carefully Index Safety Safety Reminders Read Carefully Before Operation Safety Reminders Dixon Limited Warranty Policy -- HYDRO-GEAR Models Specifications SET UP and Service Seat Assembly Instructions Upper Control Lever Installation Mower Deck Installation Mower Deck Leveling Procedure Leveling PrincipalsFinal Preparation Mower Deck DeflectorOperation Instructions To GO ForwardOperation Instructions Care and Maintenance Model Procedure for Electric Clutch Adjustment Ohms TestBelt Tension Care and Maintenance Model Page Forward Lever Stop Adjustment Chassis and Mower Deck Number of grease zerks used Cleaning the Mower Troubleshooting Drive System Electrical System Page Page Page Page Page Page Page Page Page ZTR 5421 Parts List ZTR 5421 Parts List Rear Rim Lift Cam Drilled RH Page Page Page FAX 316 251