Dixon 5421 manual Belt Tension

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CARE AND MAINTENANCE - MODEL 5421

MOWER DECK SERVICE

CUTTER BLADE REMOVAL - BELT TENSION:

"CAUTION" The removal of the cutter blades for either sharpening or replacement is best accomplished by removing the deck assembly from the mower. DO A/OTattempt to raise or lift the front of the mower unless proper safety equipment is available to support the mower. If you do not have the necessary equipment, entrust this task to your dealer.

DECK REMOVAL:

emove front belt access cover from body. Stand in front of mower, grasp lift quadrant lever with left hand. Move lever to align with the 5th hole from the bottom on the quadrant plate. At this time, connect brake link into hole on lift lever. Move lift lever toward lowest cut position and remove belt from the top of center deck hub assembly.

move the hair pin cotters from the ends of the deck support rods. Slide deck support rods from deck while supporting deck assembly with a suitable brace, or by the use of an assistant to hold the deck while rods are removed. Slide deck from under chassis.

3.Reverse procedure to re-install deck assembly.

CUTTER BLADE REMOVAL:

1 . Carefully place deck assembly in a manner which will allow access to the blade bolts. Hold blade from turning while bolt is removed from the center of each hub assembly. "Caution" wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade.

2.When reassembling blades to hub assemblies, fully tighten blade bolts to a minimum of 60 ft. Ibs. torque. The use of air impact tools is recommended for installation to insure bolt tightness.

BELT TENSION:

1 . The engine to mower deck drive belt on the Model 5421 is automatically held in proper tension by springs which push the deck assembly forward, and does not require any additional adjustment to be made. Both the belt and the idler system should be periodically inspected due to the nature of the job they perform.

2.Serpentine deck belt tension is maintained by a manual adjustment rod which is located on the top of the mower deck assembly. Proper belt tension is critical to insure cut quality. If adjustment is required, tighten lock nut on adjustment rod until belt free play or movement between pulleys is approximately 1/4 of an inch.

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Contents Page Important Read Carefully Index Safety Safety Reminders Read Carefully Before Operation Safety Reminders Dixon Limited Warranty Policy -- HYDRO-GEAR Models Specifications SET UP and Service Seat Assembly Instructions Upper Control Lever Installation Mower Deck Installation Leveling Principals Mower Deck Leveling ProcedureMower Deck Deflector Final PreparationTo GO Forward Operation InstructionsOperation Instructions Care and Maintenance Model Ohms Test Procedure for Electric Clutch AdjustmentBelt Tension Care and Maintenance Model Page Forward Lever Stop Adjustment Chassis and Mower Deck Number of grease zerks used Cleaning the Mower Troubleshooting Drive System Electrical System Page Page Page Page Page Page Page Page Page ZTR 5421 Parts List ZTR 5421 Parts List Rear Rim Lift Cam Drilled RH Page Page Page FAX 316 251