| Troubleshooting (Continued) |
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| Problem |
| Cause |
| Correction |
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| Lift, crowd or bucket |
| Problems involving the control |
| Dirt and shreds of packing material are |
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| cylinders drop under load |
| valve (cont.) |
| the usual causes of valve malfunction. | |||||||||
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| when control spools |
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| Be sure the reservoir oil supply is kept | |||||||
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| shifted from neutral |
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| clean and only factory supplied packing | |||||||
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| packings are used in cylinder repair. | |||||||
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| Everything must be clean and free of | |||||||
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| dirt during the oil line removal and | |||||||
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| replacement, and during any cylinder | |||||||
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| work. | |||||||
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| Load drops or settles |
| Loose oil line connections, |
| Tighten all hose connections and replace |
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| leaks in line or broken lines |
| replace any damaged | |||||||||
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| damaged hoses and lines. | |||||||
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| Oil is bypassing cylinder piston, |
| Replace or rebuild the cylinder; replace |
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| scored piston, worn piston |
| damaged parts. | |||||||||
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| packing, or defective piston |
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| assembly |
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| Worn or damaged rod seals on |
| Repack cylinder. Rebuild cylinder, |
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| cylinder; external leaks |
| replacing damaged parts as necessary. | |||||||||
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| Worn control valve |
| Replace the control valve. |
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| Damaged or worn spool seals |
| Replace spool end seals. |
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| Leaky cylinders |
| Oil is bypassing cylinder piston, |
| Replace or rebuild the cylinder; replace |
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| scored piston, worn piston |
| damaged parts. | |||||||||
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| packing, or defective piston |
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| assembly |
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| Scored piston rods and worn |
| Replace or rebuild the cylinder; replace |
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| guides in cylinder |
| damaged parts. | |||||||||
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| Bent piston rod in cylinder |
| Replace or rebuild the cylinder; replace |
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| damaged parts. | |||||||
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| Worn or damaged rod seals on |
| Repack cylinder. Rebuild cylinder, |
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| cylinder; external leaks |
| replacing damaged parts as necessary. | |||||||||
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| Leaky valve |
| Loose oil line connections, |
| Tighten all hose connections and |
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| leaks in line or broken lines |
| replace any damaged | |||||||||
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| leaking | |||||||
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| replace any damaged hoses and lines. | |||||||
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| Excessive back pressure |
| Relieve condition. Restriction may be |
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| from outlet to reservoir. | |||||||
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| Paint on valve spool; sticking |
| Clean valve spool. Binding is usually |
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| valve spool or scored valve |
| caused from an over tightened plug, | |||||||||
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| spool |
| mounting bolt, fitting in valve body or | |||||||||
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| tie rod bolt. If a plug or fitting in the | |||||||
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| valve body is leaking, do not overtighten | |||||||
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| in an effort to stop leak. This will distort | |||||||
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| body casting and cause spools to bind. | |||||||
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| (cont.) | |||||||
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| 22 |
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