Briggs & Stratton 5900640 manual Troubleshooting the Mower, Rider Troubleshooting

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Troubleshooting

Troubleshooting, Adjustment & Service

Rider Troubleshooting Continued.

PROBLEM

CAUSE

REMEDY

Engine runs, but rider will

1.

Hydraulic release valve(s)

1. Turn valve(s) clockwise to close.

not drive.

 

in “open” position.

 

 

 

2.

Belt is broken.

2.

See Drive Belt Replacement.

 

3.

Drive belt slips.

3.

See problem and cause below.

 

4.

Brake is not fully released.

4.

See authorized service dealer

 

 

 

 

 

Rider drive belt slips.

1.

Pulleys or belt greasy or oily.

1.

Clean as required.

 

2.

Tension too loose.

2.

Adjust spring tension.

 

 

 

 

See Drive Belt Replacement

 

3.

Belt stretched or worn.

3.

Replace belt.

 

 

 

 

 

Brake will not hold.

1.

Brake is incorrectly adjusted.

1.

See Brake Adjustment.

 

2.

Brake pads worn.

2. Replace with new brake pads.

 

 

 

 

 

Rider steers or handles poorly.

1.

Steering linkage is loose.

1.

Check and tighten any loose connections.

 

2.

Improper tire inflation.

2.

See Regular Maintenance Section.

 

 

 

 

 

TROUBLESHOOTING THE MOWER

PROBLEM

CAUSE

REMEDY

Mower will not raise.

1.

Lift linkage not properly attached

1.

See authorized service dealer for repair.

 

 

or damaged.

 

 

 

 

 

 

 

Engine stalls easily with

1.

Engine speed too slow.

1.

Set to full throttle.

mower engaged.

2.

Ground speed too fast.

2. Decrease Ground Speed.

 

3.

Cutting height set too low.

3.

Cut tall grass at maximum cutting

 

 

 

 

height during first pass.

 

4.

Discharge chute jamming

4.

Cut grass with discharge pointing toward

 

 

with cut grass.

 

previously cut area.

 

 

 

 

Excessive mower vibration.

1.

Blade mounting bolts are loose.

1. Tighten to 70 ft.lbs. (94 N.m.).

 

2.

Mower blades, arbors,

2.

Check and replace as necessary.

 

 

or pulleys are bent.

 

 

 

3.

Mower blades are out

3. Remove, sharpen, and balance blades.

 

 

of balance.

 

See Maintenance Section.

 

4.

Belt installed incorrectly.

4.

Reinstall Correctly.

 

 

 

 

 

Excessive belt wear or breakage.

1.

Bent or rough pulleys.

1.

Repair or replace.

 

2.

Using incorrect belt.

2.

Replace with correct belt.

 

 

 

 

 

Mower drive belt slips

1.

Idler pulley spring broken or not

1.

Repair or replace as needed.

or fails to drive.

 

properly attached.

 

 

 

2.

Mower drive belt broken.

2.

Replace drive belt.

 

 

 

 

 

Mower does not engage.

1.

Electrical wiring damage.

1.

Locate & repair damaged wire.

 

2.

PTO clutch not adjusted

2. See PTO Clutch Adjustment section

 

3.

Battery voltage too low.

3.

Recharge battery and check alternator.

 

 

 

 

See Battery Maintenance section.

30

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Contents Model Number Briggs & Stratton Yard Power Products GroupDescription Date Purchased Table of Contents Operating Safety Slope Operation Retaining Walls, Drop Offs, and Water Fuel and Maintenance Preparation OperationTraining Slope Operation Towed Equipment RIDE-ON UnitsChildren EmissionsSafe Handling of Gasoline Service and MaintenanceMaintenance and Storage Roll BAR Instructions Operational WarningsInspection and Maintenance of the Roll BAR Seat Belt Identification Numbers IdentificationSafety Decals Safety Interlock System Safety IconsNorth American Safety Icons Operational Safety ChecksSeat Adjustment Lever Ignition SwitchControl Functions Ground Speed LeversPTO Power Take Off Switch Hour Meter / Maintenance ReminderParking Brake Throttle ControlGeneral Operating Safety Checks Before StartingPushing the Rider by Hand Starting the EngineStopping the Rider Zero Turn Driving Practice Basic DrivingSmooth Travel Forward Travel PracticeExecuting an End-Of-Row Zero Turn Advanced DrivingPractice Turning Around a Corner Practice Turning In Place Mowing Mowing RecommendationsHeight of Grass Tall Grass Requires Incremental CuttingWhen and How Often to Mow Mowing MethodsMowing Patterns Proper Broadcast MowingAttaching a Trailer Proper MulchingStorage Starting After Long Term StorageTemporary Storage 30 Days Or Less Long Term Storage Longer Than 30 DaysMaintenance Schedule Safety ItemsRider Maintenance Engine MaintenanceEngine Maintenance Check Tire PressuresChecking / Adding Fuel Fuel FilterLubrication GreaseOil Lubricating the Front CastersBattery Maintenance Cleaning the Battery and CablesCheck Hydraulic OIL Level Change Hydraulic OIL FilterServicing the Mower Blades Removing the BladeTroubleshooting Chart Troubleshooting the RiderTroubleshooting the Mower Rider TroubleshootingTroubleshooting Common Cutting Problems StreakingSpeed Balancing Adjustment Seat AdjustmentGround Speed Control Lever Adjustment Parking Brake Adjustment Parking Brake Adjustment Brake Spring Adjustment NutRear Suspension Adjustment To adjust the spring pre-loadRETURN-TO-NEUTRAL Adjustment AdjustmentNeutral Adjustment Mowing Height AdjustmentDeck Leveling Adjustment Check Lift Rod TimingHydraulic Pump Drive Belt Replacement Mower Belt Replacement PRY Belts Over PulleysBattery Service Checking Battery VoltageCharging a Completely Discharged Battery Jump Starting With Auxiliary Booster BatteryThis HOOK-UP for Negative Ground Vehicles Make Certain Vehicles do not TouchDimensions Engine TransmissionsChassis HP Briggs & Stratton HydroGear PG-3H / HGM-12CFerris Limited Warranty Engine Belts and BladesHP Briggs & Stratton Tractor