Bolens 609, 607, 608 manual Cutting Blades

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Double-idler

Bracket

Hole

Idler

Adj. Rod

1-3/8"

Front of Tractor

NOTE: View shown from above tractor.

Figure 17

Adjust the drive pedal after replacing the drive belts on your tractor, if necessary, as follows:

Locate the speed control assembly on the underside of the steering support bracket. See Figure 18.

Idler

Place Wrenches Here

Adj. Rod

 

Neutral

Return

Bracket

Pin

Hairpin

Clips

Drive Pedal

Speed Control

Return Spring

Assembly

 

Figure 18

Remove both hairpin clips from the pin which is fastened to the speed control assembly (be careful not to lose the small flat washers found on the pin). See Figure 18.

Remove the drive pedal return spring.

Using two 9/16" wrenches, remove the pin

from the speed control assembly. See Figure 18.

Thread the idler adjustment rod inward or outward to lengthen or shorten the travel of the double-idler bracket until proper adjustment is achieved.

• Reassemble by following the above steps in reverse order.

The blades may be removed for sharpening or replacement as follows.

Remove the deck from beneath the tractor, (refer to DECK REMOVAL earlier in this section for detailed instructions) then gently flip the deck over to expose its underside.

Place a block of wood between the center deck housing baffle and the cutting blade to act as a stabilizer. See Figure 19.

Use a 15/16" wrench to remove the hex flange nut that secures the blade to the spindle assembly. See Figure 19.

NOTE: The hex flange nut has a right-handed (normal) thread pattern. Do NOT attempt to force the nut in the incorrect direction. Doing so may damage the nut and create a safety hazard.

Hex Flange Nut

Block of Wood

Spindle

Cutting Blade

Assembly

Figure 19

To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting edges. See Figure 20.

Sharpen the cutting edge straight across, parallel to the trailing edge, at a 25° to 30° angle. See Figure 20.

IMPORTANT: If the cutting edge of the blade has already been sharpened to within 5/8" of the wind wing radius, or if any metal separation is present, replace the blades with new ones. See Figure 20.

Worn Blade Edge

Blade Separation

Wind Wing

CUTTING BLADES

WARNING: Cutting blades are sharp. Always protect hands by wearing heavy leather work gloves to grasp blades.

Sharpen Edge Evenly

Figure 20

5/8" minimum

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Contents OPERATOR’S Manual Important Read Safety Rules and Instructions CarefullyTable of Contents Finding Your Model NumberCalling Customer Support General Operation Important Safe Operation PracticesSlope Operation ServiceDo not ChildrenSafety Labels found on your unit USE this page AS a Guide to Slope GaugeAttaching the Battery Cables Attachments & AccessoriesTractor SET-UP GAS and OIL FILL-UPControls Systems Indicator Monitor Ignition SwitchThrottle Control Lever Choke ControlLift Lever PTO Power TAKE-OFF LeverDrive Pedal Parking Brake ButtonSetting the Cutting Height Safety Interlock SwitchesOperation Starting the EngineDriving the Tractor Stopping the EngineDriving on Slopes Operating the HeadlightsUsing the Lift Lever AdjustmentsEngaging the PTO Power TAKE-OFF Lever MowingSeat Adjustment Side to SideFront to Rear Side to Side Steering Adjustment Brake AdjustmentCarburetor Adjustment MaintenanceCleaning the Engine and Deck EngineCutting Deck Removal LiftFront of Tractor Inch decks Changing the Deck BeltsUpper Drive Belt Changing the Transmission Drive BeltsLower Drive Belt Cutting Blades Lubrication Trouble Possible Corrective Action Causes Troubleshooting GuidePart Description Models 607, 608Green Blue Electrical SystemModels 607 Tractor Body Model Dash Panel Models 607, 608 Lift Assembly 3126 Steering Assembly 4413 Drive System 31 30 12c Single-speed Transmission Hook spring, Ref , here PTO belt for 42 deck shown Power Take-off System Inch Deck Brake Assembly Cutting Decks Briggs & Stratton OHV V-Twin Briggs & Stratton Opposed Twin Engine AccessoriesMANUFACTURER’S Limited Warranty for