Assembly Instructions

BC2403 Series Brush Cutter Owner’s Manual

Your BILLY GOAT ® BC Self-Propelled Brush Cutter was shipped in one carton, completely assembled except for the upper handle assembly and the front guard bar. Mounting hardware for the handle and guard bar is temporarily installed on the lower handle and the front of the deck assembly.

READ all safety instructions before assembling unit.

A CB18, C50, SC50 or MCB50 series dry or wet battery with a 17.2 Ah rating is required when replacing the battery.

Numbers in parenthesis ( ) refer to item numbers in the parts list.

1.Remove unit from carton. Make sure the following items that have been packed with unit:

Upper Handle Assembly, P/N 500256

Guard Bar, P/N 500356

Bar Skids, P/N 500355

Owner’s Manual, P/N 500402

General Safety and Warnings Manual 100296

Honda or Briggs and Stratton Engine Manual

Warranty Card, P/N 400972

Ty-Wraps (4 ea)

Tube shifter with grip, P/N 500370

DISCONNECT spark plug wire before assembling unit.

2.Remove mounting hardware (143, 115, 117, and 141) from parts bag. Use this hardware to mount the upper handle (40) to the lower handle (51) and braces (5 and 6). See page 23 for bolt location. Tighten the hardware securely.

3.Tighten bolts and nuts (item 143 and 117) connecting the handle braces (5 and 6) on the transmission linkage.

4.Attach the shifter tube (item 22) with the hardware (100 and 202). Make sure the shifter moves freely.

5.Place a wood block under the deck and attach the skids (155) using the hardware (119, 141, and 117). Use the bottom two holes on the longer end to attach to the front of the deck. The bolts should run from the inside out.

Warning: When attaching the Skids be careful of the blade. Wear thick gloves and check the position of the blade before putting your hands into the deck to install the bolts though the Skids.

9.Attach guard bar (31) to Skids by installing with the hardware (33, 141, and 117) into the top two holes on the skids.

10.For electric start models secure the battery in the battery plate (164), hook one side of the strap into the hole then stretch the strap across the top of the battery and hook the opposite side into the opposing hole on the plate. Make sure the battery will not move then connect terminals.

Items 117, 119 and 141 secure both front skid attachment and sides of front guard bar. Make sure both are securely attached.

11.Reconnect spark plug wire.

Part No 500402

F020513A

BC2403 specifications

The Billy Goat BC2403 is a powerful and efficient debris loader designed specifically for professional landscapers, municipalities, and grounds maintenance crews. Known for its robust performance and innovative features, the BC2403 excels in tackling a wide array of tasks such as leaf collection, brush cleanup, and general debris removal.

At the heart of the BC2403 is its powerful engine. Fitted with a reliable 305cc Honda engine, it delivers impressive power to ensure that even the heaviest debris can be handled with ease. The engine is designed to offer consistent performance while minimizing fuel consumption, making the BC2403 an economical choice for operators. Furthermore, it features a high-capacity air filter that prolongs engine life by preventing dirt and debris from entering, ensuring durability in tough working conditions.

One of the standout features of the BC2403 is its large-capacity debris bag. With a capacity of 34 bushels, it allows for extended run times before needing to be emptied. This is complemented by a high-flow, large diameter suction hose that reduces clogs and maximizes airflow, ensuring efficient collection of leaves and other debris.

The BC2403 also boasts a variety of user-friendly technologies that enhance usability and reduce operator fatigue. Its ergonomic design includes a padded handle and well-balanced frame, allowing for easy maneuverability. Additionally, the machine features a lightweight construction, making it easier to transport and operate in tight spaces.

Safety is a paramount concern in any commercial equipment, and the BC2403 incorporates several safety features. The machine is fitted with safety guards that prevent debris from escaping, and the engine’s design includes automatic shut-off mechanisms to prevent overheating. This commitment to safety helps ensure that operators can work confidently without the risk of accidents.

In terms of maintenance, the BC2403 is designed for ease of upkeep. It features easy-access maintenance points, making it simple to perform routine checks and servicing. This convenience helps prolong the life of the machine and ensures it remains a reliable workhorse for years to come.

In conclusion, the Billy Goat BC2403 debris loader stands out as an exceptional tool for those in need of robust performance and user-friendly features. Its powerful engine, large capacity, ergonomic design, and focus on safety and maintenance make it an essential asset for any landscaping or municipal operation striving for efficiency and effectiveness in debris management.