Billy Goat BC2403 owner manual Troubleshooting, Problem Possible Cause Corrective Action

Page 19

BC2403 Series Brush Cutter Owner’s Manual

TROUBLESHOOTING

Problem

Possible Cause

Corrective Action

 

 

 

Engine will not start.

ON/OFF switch is in OFF position.

Move switch to START position.

 

 

 

 

Out of gasoline.

Fill gas tank.

 

 

 

 

Old or contaminated gasoline.

Drain gas tank and fill with fresh gasoline.

 

 

 

 

Spark plug wire disconnected.

Connect spark plug wire.

 

 

 

 

Dirty air cleaner.

Clean or replace air cleaner.

 

 

 

Starter does not turn.

Battery low or dead.

Charge or replace battery.

(Electric start only)

 

 

Battery cable disconnected or corroded.

Clean and secure battery terminals.

 

 

 

 

 

Defective starter switch or wiring harness.

Replace starter switch or wiring harness.

 

 

 

 

Defective starter.

Replace starter.

 

 

 

 

Blade drive belt tension incorrect.

Adjust blade drive belt tension.

 

 

 

Will not cut or cutting performance is poor.

Dull blade.

Sharpen or replace blade.

 

 

 

 

Clogged deck.

Unclog deck.

 

 

 

 

Excessive debris built up on or blocking

Clear debris from blade area.

 

blade.

 

 

 

 

 

Engine RPM set too low.

Check engine RPM.

 

 

 

Abnormal vibrations.

Blade loose or out of balance.

Check blade for tightness. Rebalance if

 

 

necessary.

 

 

 

 

Engine loose.

Check engine mounting bolts.

 

 

 

 

Blade drive belt worn.

Replace blade drive belt.

 

 

 

Belt slips or smokes.

Belt tension too low.

Adjust belt tension.

 

 

 

 

Belt worn or stretched.

Replace belt.

 

 

 

 

Pulleys worn or damaged.

Replace pulleys.

 

 

 

Clutch slips or squeals.

Clutch cable tension too low.

Adjust clutch tension.

 

 

 

 

Clutch worn or damaged.

Replace worn or defective clutch assembly

 

 

parts.

 

 

 

Blade brake will not engage.

Inadequate slack in clutch cable.

Adjust clutch cable.

 

 

 

 

Clutch worn or damaged.

Replace clutch/brake assembly.

 

 

 

Transaxle will not engage.

Clutch lever not engaging clutch.

Adjust clutch cable.

 

 

 

 

Clutch cable defective.

Replace cable.

 

 

 

 

Belt worn or broken.

Replace belt.

 

 

 

Transaxle will not disengage.

Clutch cable out of adjustment.

Adjust clutch cable.

 

 

 

Engine will not turn over.

Defective blade clutch.

Replace clutch.

 

 

 

 

Engine problem.

Contact an authorized servicing dealer for

 

 

your engine.

 

 

 

Part No 500402

19

F020513A

Image 19
Contents Billy Goat BC2403 Series Brush Cutter Contents Sound Data BC 2403 Series SpecificationsVibration Data Instruction Labels F020513A Disconnect spark plug wire before assembling unit Assembly InstructionsThrottle Pull choke out Honda engine only Choke StartingGear Shift Lever CuttingClearing a Clogged Cutting Deck Shut DownCleaning MaintenancePeriodic Maintenance Common Replacement PartsBlade Removal and Sharpening Blade Drive Belt Tension Adjustment Blade Clutch Adjustment Blade Drive Belt Removal and Replacement Blade Drive Belt Between Transaxle Drive Belt and Deck Blade Drive Belt with Transaxle Belt not ShownDecrease Increase Transaxle Drive Clutch AdjustmentTransaxle Drive Belt Removal and Replacement ON/OFF Switch Circuit Schematic Diagram Wiring DiagramsStarter Switch Wiring Starter Circuit Schematic DiagramProblem Possible Cause Corrective Action TroubleshootingBattery Care For Electric-Starting Models Engine and Engine Base Assembly Illustrated Parts ListDescription BC2403HEB Handlebar Assembly QTY Transaxle and Blade Deck Assembly Description BC2403HEB Page Description BC2403HEB
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BC2403 specifications

The Billy Goat BC2403 is a powerful and efficient debris loader designed specifically for professional landscapers, municipalities, and grounds maintenance crews. Known for its robust performance and innovative features, the BC2403 excels in tackling a wide array of tasks such as leaf collection, brush cleanup, and general debris removal.

At the heart of the BC2403 is its powerful engine. Fitted with a reliable 305cc Honda engine, it delivers impressive power to ensure that even the heaviest debris can be handled with ease. The engine is designed to offer consistent performance while minimizing fuel consumption, making the BC2403 an economical choice for operators. Furthermore, it features a high-capacity air filter that prolongs engine life by preventing dirt and debris from entering, ensuring durability in tough working conditions.

One of the standout features of the BC2403 is its large-capacity debris bag. With a capacity of 34 bushels, it allows for extended run times before needing to be emptied. This is complemented by a high-flow, large diameter suction hose that reduces clogs and maximizes airflow, ensuring efficient collection of leaves and other debris.

The BC2403 also boasts a variety of user-friendly technologies that enhance usability and reduce operator fatigue. Its ergonomic design includes a padded handle and well-balanced frame, allowing for easy maneuverability. Additionally, the machine features a lightweight construction, making it easier to transport and operate in tight spaces.

Safety is a paramount concern in any commercial equipment, and the BC2403 incorporates several safety features. The machine is fitted with safety guards that prevent debris from escaping, and the engine’s design includes automatic shut-off mechanisms to prevent overheating. This commitment to safety helps ensure that operators can work confidently without the risk of accidents.

In terms of maintenance, the BC2403 is designed for ease of upkeep. It features easy-access maintenance points, making it simple to perform routine checks and servicing. This convenience helps prolong the life of the machine and ensures it remains a reliable workhorse for years to come.

In conclusion, the Billy Goat BC2403 debris loader stands out as an exceptional tool for those in need of robust performance and user-friendly features. Its powerful engine, large capacity, ergonomic design, and focus on safety and maintenance make it an essential asset for any landscaping or municipal operation striving for efficiency and effectiveness in debris management.