Billy Goat BC2403 owner manual About this Manual, Contents

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BC2403 Series Brush Cutter Owner’s Manual

ABOUT THIS MANUAL

THANK YOU for purchasing a BILLY GOAT ® Brush Cutter. Your new machine has been carefully designed and manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your Brush Cutter in top running order. Read this manual carefully before assembling, operating or servicing your equipment.

CONTENTS

Serial Plate Data

3

BC2403 Series Specifications

3

Common Replacement Parts

3

General Safety Instructions and Symbols

4

Sound Data

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6

Vibration Data

6

Intended Use

6

Instruction Labels

7

Engine Labels

7

Assembly Instructions

9

Operation

 

10

Operator Controls

11

Starting

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11

Cutting

 

13

Shut Down

14

Clearing a Clogged Cutting Deck

14

Handling and Transporting

15

Storage

 

15

Maintenance

16

Periodic Maintenance

16

Cleaning

16

Blade Removal and Sharpening

17

Blade Drive Belt Tension Adjustment

18

Blade Clutch Adjustment

19

Blade Drive Belt Removal and Replacement

20

Transaxle Drive Clutch Adjustment

22

Transaxle Drive Belt Removal and Replacement

23

Wiring Diagrams

21

Troubleshooting

25

Engine Maintenance and Repair

26

Warranty Claim Procedure

26

Maintenance Record

............................. 27

Illustrated Parts List

28

 

Illustrations

 

Figure 1

Brush Cutter Assembly Drawing

8

Figure 2

Belt Routing Diagram

21

Figure 3

Starter Switch Wiring

24

Figure 4

Starter Circuit Schematic Diagram

24

Figure 5

ON/OFF Switch Circuit Schematic Diagram

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24

Figure 6

Engine and Engine Base Assembly

28

Figure 7

Handlebar Assembly

30

Figure 8

Transaxle and Blade Deck Assembly

32

Figure 9

Blade Drive Spindle Assembly Detail Drawing

34

Part No 500360

2

F062210A

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Contents Billy Goat BC2403 Series Brush Cutter Contents About this ManualSerial Plate Data BC 2403 Series SpecificationsCommon Replacement Parts General Safety Instructions and Symbols F062210A Intended USE Sound DataVibration Data Instruction Labels Brush Cutter Assembly Drawing Assembly Instructions Disconnect spark plug wire before assembling unitReconnect spark plug wire OperationOperator Controls StartingF062210A Cutting Shut Down Clearing a Clogged Cutting DeckHandling and Transporting StorageCleaning MaintenancePeriodic Maintenance Blade Removal and Sharpening Blade Drive Belt Tension Adjustment Blade Clutch Adjustment Blade Drive Belt Removal and Replacement Front Transaxle Drive Clutch Adjustment Transaxle Cable Adjustment Reconnect spark plug wireTransaxle Drive Belt Removal and Replacement Starter Circuit Schematic Diagram Wiring DiagramsStarter Switch Wiring Troubleshooting Problem Possible CauseEngine Maintenance and Repair Warranty Claim ProcedureMaintenance Record Illustrated Parts List Engine and Engine Base AssemblyDescription BC2403HEB Handlebar Assembly Description BC2403HEB Transaxle and Blade Deck Assembly F062210A Blade Drive Spindle Assembly Detail Drawing Description BC2403HEB F062210A
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BC2403 specifications

The Billy Goat BC2403 is a powerful and efficient debris loader designed specifically for professional landscapers, municipalities, and grounds maintenance crews. Known for its robust performance and innovative features, the BC2403 excels in tackling a wide array of tasks such as leaf collection, brush cleanup, and general debris removal.

At the heart of the BC2403 is its powerful engine. Fitted with a reliable 305cc Honda engine, it delivers impressive power to ensure that even the heaviest debris can be handled with ease. The engine is designed to offer consistent performance while minimizing fuel consumption, making the BC2403 an economical choice for operators. Furthermore, it features a high-capacity air filter that prolongs engine life by preventing dirt and debris from entering, ensuring durability in tough working conditions.

One of the standout features of the BC2403 is its large-capacity debris bag. With a capacity of 34 bushels, it allows for extended run times before needing to be emptied. This is complemented by a high-flow, large diameter suction hose that reduces clogs and maximizes airflow, ensuring efficient collection of leaves and other debris.

The BC2403 also boasts a variety of user-friendly technologies that enhance usability and reduce operator fatigue. Its ergonomic design includes a padded handle and well-balanced frame, allowing for easy maneuverability. Additionally, the machine features a lightweight construction, making it easier to transport and operate in tight spaces.

Safety is a paramount concern in any commercial equipment, and the BC2403 incorporates several safety features. The machine is fitted with safety guards that prevent debris from escaping, and the engine’s design includes automatic shut-off mechanisms to prevent overheating. This commitment to safety helps ensure that operators can work confidently without the risk of accidents.

In terms of maintenance, the BC2403 is designed for ease of upkeep. It features easy-access maintenance points, making it simple to perform routine checks and servicing. This convenience helps prolong the life of the machine and ensures it remains a reliable workhorse for years to come.

In conclusion, the Billy Goat BC2403 debris loader stands out as an exceptional tool for those in need of robust performance and user-friendly features. Its powerful engine, large capacity, ergonomic design, and focus on safety and maintenance make it an essential asset for any landscaping or municipal operation striving for efficiency and effectiveness in debris management.