Billy Goat BC2403 Assembly Instructions, Disconnect spark plug wire before assembling unit

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BC2403 Series Brush Cutter Owner’s Manual

ASSEMBLY INSTRUCTIONS

Your BILLY GOAT ® BC Self-Propelled Brush Cutter was shipped in one carton, completely assembled except for the upper handle assembly and the front guard bar. Mounting hardware for the handle and guard bar is temporarily installed on the lower handle and the front of the deck assembly.

READ all safety instructions before assembling unit.

Electric start units are shipped with a battery. A CB18, C50, SC50 or MCB50 series dry or wet battery with a 17.2 Ah rating is required when replacing the battery.

Numbers in parenthesis ( ) refer to item numbers on Figure 1 on the facing page.

1.Remove unit from carton. Make sure the following items that have been packed with unit:

†Upper Handle Assembly, P/N 500256

†Guard Bar, P/N 500356

†Bar Skids, P/N 500355

†Owner’s Manual, P/N 500264

†Honda or Briggs and Stratton Engine Manual

†Warranty Card, P/N 400972

†Ty-Wraps (4 ea)

†Tube shifter with grip, P/N 500370

DISCONNECT spark plug wire before assembling unit.

2.Remove mounting hardware (144, 143, 115, 117, 141) from lower handles (51 and 52).

3.Loosen (but do not remove) four screws (115) securing the lower handles (51 and 52).

4.Attach upper handle (40) to lower handles (51 and 52) with hardware removed in step 2. Tighten finger tight only.

5.Make sure engine pull starter is properly installed in guide (145) and then tighten upper handle fasteners (Honda engine only).

6.Tighten mounting hardware on handle braces (5 and 6).

7.Remove mounting hardware (33, 117, 119, and 141) from bar brace (31) and skids (155).

8.Remove the hardware (item 100 and 202) from the transmission linkage. Attach the shifter tube (item 22) with the hardware. Make sure the shifter moves freely.

9.Place a wood block under the deck and attach the skids using hardware removed from them. Use the bottom two holes on the longer end to attach to the front of the deck.

Warning: When attaching the Skids be careful of the blade. Wear thick gloves and check the position of the blade before putting your hands into the deck to install the bolts though the Skids.

10.Attach guard bar (31) to Skid bar by installing the side bolts into the top two holes on the skids.

11.For electric start models secure the battery (not included) in the battery plate (164), hook one side of the strap into the hole then stretch the strap across the top of the battery and hook the opposite side into the opposing hole on the plate. Make sure the battery will not move then connect terminals.

Items 117, 119 and 141 secure both front skid attachment and sides of front guard bar. Make sure both are securely attached.

Part No 500360

9

F062210A

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Contents Billy Goat BC2403 Series Brush Cutter About this Manual ContentsBC 2403 Series Specifications Common Replacement PartsSerial Plate Data General Safety Instructions and Symbols F062210A Sound Data Vibration DataIntended USE Instruction Labels Brush Cutter Assembly Drawing Disconnect spark plug wire before assembling unit Assembly InstructionsOperation Reconnect spark plug wireStarting Operator ControlsF062210A Cutting Clearing a Clogged Cutting Deck Shut DownStorage Handling and TransportingMaintenance Periodic MaintenanceCleaning Blade Removal and Sharpening Blade Drive Belt Tension Adjustment Blade Clutch Adjustment Blade Drive Belt Removal and Replacement Front Transaxle Cable Adjustment Reconnect spark plug wire Transaxle Drive Clutch AdjustmentTransaxle Drive Belt Removal and Replacement Wiring Diagrams Starter Switch WiringStarter Circuit Schematic Diagram Problem Possible Cause TroubleshootingWarranty Claim Procedure Engine Maintenance and RepairMaintenance Record Engine and Engine Base Assembly Illustrated Parts ListDescription BC2403HEB Handlebar Assembly Description BC2403HEB Transaxle and Blade Deck Assembly F062210A Blade Drive Spindle Assembly Detail Drawing Description BC2403HEB F062210A
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BC2403 specifications

The Billy Goat BC2403 is a powerful and efficient debris loader designed specifically for professional landscapers, municipalities, and grounds maintenance crews. Known for its robust performance and innovative features, the BC2403 excels in tackling a wide array of tasks such as leaf collection, brush cleanup, and general debris removal.

At the heart of the BC2403 is its powerful engine. Fitted with a reliable 305cc Honda engine, it delivers impressive power to ensure that even the heaviest debris can be handled with ease. The engine is designed to offer consistent performance while minimizing fuel consumption, making the BC2403 an economical choice for operators. Furthermore, it features a high-capacity air filter that prolongs engine life by preventing dirt and debris from entering, ensuring durability in tough working conditions.

One of the standout features of the BC2403 is its large-capacity debris bag. With a capacity of 34 bushels, it allows for extended run times before needing to be emptied. This is complemented by a high-flow, large diameter suction hose that reduces clogs and maximizes airflow, ensuring efficient collection of leaves and other debris.

The BC2403 also boasts a variety of user-friendly technologies that enhance usability and reduce operator fatigue. Its ergonomic design includes a padded handle and well-balanced frame, allowing for easy maneuverability. Additionally, the machine features a lightweight construction, making it easier to transport and operate in tight spaces.

Safety is a paramount concern in any commercial equipment, and the BC2403 incorporates several safety features. The machine is fitted with safety guards that prevent debris from escaping, and the engine’s design includes automatic shut-off mechanisms to prevent overheating. This commitment to safety helps ensure that operators can work confidently without the risk of accidents.

In terms of maintenance, the BC2403 is designed for ease of upkeep. It features easy-access maintenance points, making it simple to perform routine checks and servicing. This convenience helps prolong the life of the machine and ensures it remains a reliable workhorse for years to come.

In conclusion, the Billy Goat BC2403 debris loader stands out as an exceptional tool for those in need of robust performance and user-friendly features. Its powerful engine, large capacity, ergonomic design, and focus on safety and maintenance make it an essential asset for any landscaping or municipal operation striving for efficiency and effectiveness in debris management.
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