Billy Goat KD510SP, TKD510SP Troubleshooting, LpA, 109, Parts List, Engine Service and Warranty

19

PARTS LIST

( Continued from page 11 )

Item		KD510SP Part		TKD510SP Part
No.	Description	No.	Qty.	No.	Qty.
86	Wheel With Sprocket Ass'y Cast ( 21, 94, 95, 96)	890242	2	890242	2
87	Chain 52 Pitch	890239	2	890239	2
88	Chain 40 Pitch	900323	1	900323	1
89	Washer Flat 5/16 (3/8 ID x 7/8 x 1 1/6)	*8171003	4	*8171003	4
90	Bolt Carriage 5/16 - 18 x 3/4	*8024039	4	*8024039	4
91	Washer Spring Lock 5/16	*8177011	4	*8177011	4
92	Nut Regular 5/16 - 18	*8142002	4	*8142002	4
93	Jackshaft	900320	1	900320	1
94	Sprocket (per Assemby) (size # 65A26) 26 Teeth	890238	1	890238	1
95	Screw Self Tap 1/4-14 x 3/4 (Per Assembly)	800505	5	800505	5
96	Washer Lock External Tooth (Per Assembly)	*8181007	5	*8181007	5
97	Jackshaft Ass'y (incl. 93, 101, 102, 107, 108, 109)	890197	1	890197	1
98	Shield Muffler TKDSP	890190	1	890190	1
99	Label Clutch	830503	1	830503	1
100	Label - Warning Guards	900327	1	900327	1
101	Bearing Plate	900317	2	900317	2
102	Bearing Ball (with Snap Ring)	900321	2	900321	2
103
104	Rod Bail Clutch	900970	1	900970	1
105
106
107	Sprocket - 17 Tooth	900303	1	900303	1
108	Sprocket - 8 Tooth	900302	2	900302	2
109	Roll Pin 3/16 Dia. x 1 1/4 Lg.	*8195166	4	*8195166	4
110	Locknut 5/16 - 18 Flange	850164	5	850164	5
111
112	Bracket Control Ass'y (incl. 113, 114, 115)	900221	1	900221	1
113	Spring	900136	1	900136	1
114	Roll Pin 1/8" Dia. x 1 1/4 Lg.	*9195106	1	*9195106	1
115	Rod Clutch	900208	1	900208	1
116	Screw Cap 1/4-20 x 1" Lg.	*8041006	2	*8041006	2
117	Washer 1/4" Flat (5/16 ID x 3/4 Od x 1/16)	*8171002	4	*8171002	4
118	Guard Chain Ass'y TKDSP	890231	1	890195	1
119	Clip - Clutch Cable	900999	1	900999	1
120
121	Clutch Double Release	900307	1	900307	1
122
123	Label Read Owner's Manual	890301	1	890301	1

20	TROUBLESHOOTING				Before Requesting Service Review These Suggestions
	Problem				Possible Cause					Solution
Will not vacuum or has poor			Dirty debris bag. Nozzle height set too high or too low. Hose kit cap							Clean debris bag. Shake bag clean or wash. Adjust nozzle height.
vacuum performance.			missing. Clogged nozzle or exhaust. Excessive quantity of debris.							Check for hose kit cap. Unclog nozzle or exhaust (see page 5).
										Allow air to feed with debris.
Poor chipping performance.			Extremely hard wood. Dull or damaged chipper blade.							Avoid extremely hard wood. Sharpen or replace chipper blade (see
										page 8).
Engine stalls or labors when			Feeding branches into chipper too rapidly. Engine service may be							Feed branches at a slower rate. Service engine.
chipping.			required.
Abnormal vibration.			Loose or out of balance impeller or loose engine.							Check impeller and replace if required. Check Engine.
Engine will not start.			Throttle in off position. Out of gasoline. Bad or old gasoline.							Check stop switches, throttle, and gasoline. Connect spark plug wire.
			Spark Plug wire disconnected. Dirty air cleaner.							Clean or replace air cleaner. Or contact a qualified service person.
No self propelling.			Operator's bail not releasing clutch. Broken or out of adjustment							Adjust clutch cable. Adjust bracket control assembly. Replace any
			clutch cable. Worn or broken clutch assembly. Bracket control							worn or damaged or malfunctioning parts.
			assembly (item 112) out of adjustment.
Self propelled drive will not			Clutch cable out of adjustment. Clutch not lubricated and is locked-							Adjust clutch cable. See page 9 Clutch Adjustment.	Oil clutch.
release.			up.
Engine is locked, will not			Debris locked in chipper blade, hopper or inside impeller. Engine							See page 5, Clearing a clogged chipper hopper. Contact an engine
pull over.			problem.							servicing dealer for engine problems.
22.1		Engine Service and Warranty					22			WARRANTY PROCEDURE
								Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
	Contact your nearest engine manufacturer's autho-
		rized servicing dealer.						The WARRANTY terms are stated on the lower part which remains with the
								user. Whenever a Billy Goat Machine is faulty due to a defect in material
21	Serial Plate		Record your machine model, serial number					and / or workmanship, the owner should make a warranty claim as follows:
			and date-of-purchase and where purchased						The Machine should be taken to the dealer from whom it was
				1803 S. Jefferson					purchased or to an authorized Billy Goat dealer.
				P.O. Box 308					The owner should present the remaining half of the Warranty
	L A			Lee's Summit,
			R	MO 64063 / USA					Registration Card, or, if this is not available, the invoice or receipt.
	97			Tel (816) 524-9666
				Fax (816) 524-6983					The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
		Model		Serial No.					who will send it with the faulty part to Billy Goat headquarters.
									The Quality / Service department at Billy Goat headquarters will study
									the claim and parts and will notify their conclusions.
	LpA	Unit(Weight)			Engine Power				The decision by the Quality / Service department at Billy Goat
									headquarters to approve or reject a Warranty claim is final and
	109
		lbs.	kg		kW	rpm			binding.
Operator						min-1		Note: To process a Warranty Claim, it is necessary to quote the Model
									& Serial number who are printed on the Billy Goat Serial Plate.

Purchase Purchased

Datefrom

BILLY GOAT INDUSTRIES INC.

P.O. BOX 308 (1803 S JEFFERSON) LEE'S SUMMIT, MO 64063 / USA PHONE: 816-524-9666 FAX: 816-524-6983

Part No. 890424 Page 12 of 12 Form No. F011398A