Exmark 850, 00 & Higher manual Feeler gauge Brake mounting bolt Shim

Page 40

Maintenance

the machine to cool completely before starting these instructions.

2.Using a pneumatic line, blow out any debris from under the brake pole and around the brake spacers.

3.Check the condition of the wire harness leads, connectors, and terminals. Clean or repair as necessary.

4.Verify that 12V is present at the clutch connector when the PTO switch is engaged.

5.Measure the gap between the rotor and armature. If the gap is greater than .04 inch (1 mm), proceed with the following steps:

A.Loosen both brake mounting bolts one-half to one full turn (see Figure 34).

Note: Do Not remove the brake pole from the field shell/armature. The brake pole has worn to match the armature and needs to continue to match after the shim is removed to ensure proper brake torque.

as shown. (Due to the way the rotor and armature faces wear (peaks and valleys) it is sometimes difficult to measure the true gap.)

G011733

1

Figure 35

1.Feeler gauge

Figure 34

1. Brake mounting bolt

2. Shim

B.Using needle nose pliers, or by hand, take hold of the tab and remove the shim (Do Not discard the shim until proper clutch function has been confirmed).

C.Using a pneumatic line, blow out any debris from under the brake pole and around the brake spacers.

D.Re-torque each bolt (M6 x 1) to 10 ft-lb (13 N-m) +/-0.5 ft-lb (0.7 N-m).

E.Using a 0.010 inch thick feeler gauge, verify that a gap is present between the rotor and armature face on both sides of the brake pole

Figure 36

1.Feeler gauge

If the gap is less than 0.010 inch, then reinstall the shim and reference the Troubleshooting section.

If the gap is sufficient, proceed to the safety check in step F.

F.Perform the following safety check:

a.Sit on the seat and start the engine.

b.Make sure the blades Do Not engage with the PTO switch “off ” and the clutch disengaged.

If the clutch does not disengage, reinstall the shim and reference the Troubleshooting section.

c.Engage and disengage the PTO switch ten consecutive times to ensure the clutch is functioning properly. If the clutch does not engage properly, reference the Troubleshooting section.

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Contents Quest SP Models California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices PreparationSafety Operation Using the Rollover Protection System Rops Slope OperationChildren Maintenance and StorageTowing Safety Safety and Instructional Decals 103-3270 107-2102 109-3148 109-6014 109-9173 112-8651 PTO Switch Symbols 116-2834 Model Numbers SpecificationsSystems Dimensions Curb Weight Product OverviewTorque Requirements Tread Width Center to Center of Tires, WidthwiseOperation ControlsHour Meter Drive Wheel Release ValvesFuel Shut-Off Valve PTO Engagement Switch Pre-StartDeck Lift Pedal Transport LockOperating Instructions Raise the Rollover Protection System RopsOpen the Fuel Shut-Off Valve Starting the EngineEngaging the PTO Disengaging the PTOAdjusting the Cutting Height Driving the MachineAdjusting the Anti-Scalp Rollers Torque the 3/8 nyloc nut to 27-33 ft-lb 37-45 N-mTransporting a Unit TransportingLoading a Unit Operation Maintenance Recommended Maintenance SchedulesRecommended Jump Starting Procedure Check Battery ChargeCheck Engine Oil Level Do Not jump start a weak battery if these conditions exist Check Mower BladesCheck Safety Interlock System Service DealerService Air Cleaner Check Rollover Protection System Roll Bar KnobsCheck Seat Belt Check for Loose HardwareCheck Tire Pressures Check Condition Of BeltsLubricate Grease Fittings Check Spark PlugsCheck Spark Arrester if equipped Thread Locking Adhesives Copper-Based Anti-seizeDielectric Grease Deck LevelingAdjusting the Blade Slope Pump Drive Belt Tension Adjusting the Parking BrakeDeck Belt Tension Motion Control Handle Adjustment Adjusting the heightAdjusting the Seat Ride Suspension Full Forward Tracking AdjustmentElectric Clutch Adjustment Feeler gauge Brake mounting bolt Shim Clean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsClean Hydro Fan Cooling Fins Clean Debris From MachineWaste Disposal Battery DisposalMotor Oil Disposal Troubleshooting Problem Possible Cause Corrective ActionPosition see Drive Wheel Release Schematics Electrical DiagramSchematic Quest SP Turf Equipment Page Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options
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00 & Higher, 850 specifications

The Exmark 850 is a top-of-the-line commercial mower, known for its durability, efficiency, and advanced features, making it a favorite among landscaping professionals. With a powerful engine and innovative technology, the Exmark 850 is designed to tackle tough mowing tasks while ensuring a high-quality cut.

One of the standout characteristics of the Exmark 850 is its robust engine performance. Powered by a reliable Kohler or Kawasaki engine, it delivers exceptional horsepower, enabling it to handle various terrains and grass types with ease. The engine is designed for fuel efficiency, allowing operators to work longer hours without frequent refueling, ultimately boosting productivity on the job.

The cutting deck of the Exmark 850 is engineered with precision, utilizing Exmark's proprietary UltraCut technology. This technology ensures that grass is cut evenly and efficiently, resulting in a clean, manicured appearance. The deck height is easily adjustable, allowing users to quickly change settings to accommodate different lawn conditions and preferences.

Another key feature is the innovative suspension system that enhances ride quality. The Exmark 850 is equipped with a heavy-duty front axle and high-performance suspension that absorbs bumps and uneven ground, allowing for a smoother mowing experience. This is especially beneficial for operators who spend long hours on the mower, reducing fatigue and improving comfort.

Ergonomics play a crucial role in the design of the Exmark 850. The operator station is thoughtfully crafted with optimal controls and comfortable seating, allowing for easy maneuverability and long-term use. The ergonomic handles and intuitive control layout make it easy for operators to navigate tricky landscapes, enhancing overall efficiency.

In terms of durability, the Exmark 850 is built to withstand the rigors of commercial use. The high-quality materials and construction ensure that this mower can handle challenging conditions, extending its lifespan and reducing maintenance needs. Additionally, Exmark offers an extensive warranty program, providing peace of mind for operators.

Safety features are also prioritized in the Exmark 850, with guards and shields designed to protect the operator while mowers are in use. These features also include emergency shut-off systems and blade brake systems, ensuring compliance with safety standards.

Overall, the Exmark 850 stands out as a high-performing, reliable, and efficient mower suitable for a variety of commercial landscaping tasks. With its powerful engine, advanced cutting technology, ergonomic design, and emphasis on durability and safety, it continues to be a top choice for professionals seeking high-quality lawn care equipment.