Exmark MPKA21 manual Servicing the Wheels, Check Condition Of Belt Self-Propelled Units Only

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Maintenance

Servicing the Wheels

Service Interval: Every 100 hours

Removing the Wheels

1.Stop engine, wait for all moving parts to stop.

2.Disconnect the wire from the spark plug.

3.Remove the bolt, the wheel spacer, and the locknut mounting the wheel to the pivot arm (Figure 26).

Figure 26

1.

Plastic Cover

6.

Bearing Spacer

2.

Locknut

7.

Bearing/Hub Assembly

3.

Wheel half

8.

Lug

4.

Bolt

9.

Wheel Spacer

5.Bearing

4.Separate the wheel halves from the tire by removing four bolts and four locknuts.

Note: If you remove the bearings from the bearing/hub assembly, remove them by pressing on the bearing spacer.

Assembling the Wheels

1.Position the tire onto one wheel half, aligning the lugs on each.

2.Place the bearing/hub assembly into the center hole of the wheel half. Ensure that the legs of the hub are positioned over the flange of the hole.

3.Place the other wheel half onto the bearing/hub assembly, aligning the wheel and the tire lugs and the mounting holes.

4.Using two fully threaded screws or bolts and non-locking nuts, loosely secure the wheel halves together. Mount the screws or bolts in the opposing holes.

5.Check the alignment of all parts and tighten the screws, alternating from side to side for a uniform fit until the wheel halves are drawn together.

6.Install the two cap screws and two locknuts previously removed in the remaining holes in the

wheel halves and tighten. Remove the two long screws or bolts and replace them with two cap screws and two locknuts.

7.Install the wheel to the pivot arm with the cap screws, a spacer, and a locknut. Ensure that the spacer is positioned between the wheel hub and the pivot arm.

8.Connect the wire to the spark plug.

Check Condition Of Belt (Self-Propelled Units Only)

Service Interval: Every 40 hours

1.Stop engine, wait for all moving parts to stop.

2.Remove the bolts that secure the belt cover to the lawn mower housing.

3.Check the belt for cracks, frayed edges, burn marks or any other damage.

4.Replace the damaged belt.

Lubricate the Pivot Arms

1.Move the rear wheel cutting height levers to the center setting.

2.Wipe the grease fittings with a clean rag (Figure 27).

Figure 27

1.Grease fitting

3.Install a grease gun onto the fitting and gently apply 2 or 3 pumps of #2 multi-purpose lithium base grease.

Note: Excessive grease pressure may damage the seals.

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Contents Metro California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Operation Slope Operation Maintenance and StorageSafety and Instructional Decals 77-0500 109-8190 Dimensions SpecificationsModel Numbers SystemsOverall Length and Height at 4 inch Cutting Height Product OverviewControls OperationFuel Shut-Off Valve Pre-StartOperating Instructions Handle AdjustmentOpen the Fuel Shut-Off Valve Starting the EngineAll Kawasaki Units Stopping the EngineUsing the Discharge Tunnel Using the Self-Propel Drive Self-Propelled Units OnlyAdjusting the Cutting Height Test Using the Grass BagUsing the Grass Bag Operating Tips Cutting Leaves Recommended Maintenance Schedules MaintenanceCheck the Mower Blade Check Engine Oil LevelTip the lawn mower onto its right side see and Figure Check for Loose Hardware Service Air Filter Kawasaki UnitsService Air Filter Honda Units Changing the Oil Filter Kawasaki Units Only Change Engine OilLubricate the Pivot Arms Servicing the WheelsCheck Condition Of Belt Self-Propelled Units Only Check Spark Plugs Lubricate the Gear Case Self-Propelled Units OnlyAdjusting the Blade Brake Cable Adjusting the Self-Propel Drive Self-Propelled Units OnlyCleaning the Discharge Tunnel and Plug Clean Grass Build-Up Under DeckCleaning the Blade Brake Clutch Shield Cleaning Under Belt Cover Self-Propelled Models OnlyMotor Oil Disposal Waste DisposalPreparing the Fuel System StoragePreparing the Engine General Storage InformationProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Exmark Commercial Turf Equipment Service Record See EXMARK’S Complete Line of Accessories and Options