ASSEMBLY INSTRUCTIONS
TOOLS REQUIRED FOR ASSEMBLY
(1)Screwdriver
(1)Pliers
(2)7/16" Wrenches
(2)1/2" Wrenches
(2)9/16" Wrenches
(1)Power Drill (See paragraph 19, Pg. 6)
1.Remove the hardware pack and all loose parts from the carton. Be sure the carton is empty before discarding.
2.Lay out all the parts as shown in the carton con- tents.
CAUTION
To help prevent tipping of cart, assemble on a smooth level surface such as a garage floor or a paved driveway. Pay close attention to stability of the cart body when it is in an upright position. DO NOT
LEAVE THE CART UNATTENDED IN UPRIGHT POSITION. The cart could be knocked over causing personal injury or damage to the cart.
3.Position cart body halves upright on a smooth level surface as shown in figure 2.
4.Assemble halves together using seven 1/4" x 1/2" hex bolts, 1/4" lock washers and 1/4" hex nuts. Do not tighten at this time. See figure 2.
. | 1/4" x 1/2" |
| HEX BOLT |
1/4" HEX NUT
1/4" LOCK WASHER
FIGURE 2
5.Position the tailgate reinforcement bracket on outside of cart as shown in figure 3. Assemble to holes in bottom of cart body using six 5/16" slotted head screws, 5/16"lock washers and 5/16" hex nuts. Do not tighten. See figure 3.
6.Position the tailgate guides (with mounting holes to the rear) on the inside of the cart bodies as shown in figure 3. Assemble using six 1/4" x 3/4" hex bolts, 1/4" lock washers and 1/4" hex nuts as shown in figure 3. Do not tighten.
TAILGATE GUIDE
1/4" LOCK
WASHER
1/4" x 3/4"
HEX BOLT
5/16" X 3/4"
SLOTTED BOLT 1/4"
HEX
NUT
5/16" HEX
NUT 5/16" LOCK TAILGATE
WASHER REINFORCEMENT BRACKET
FIGURE 3
7.At this time tighten the six slotted head screws in the bottom of cart. Next, tighten the six hex bolts fastening the tailgate guides. Finally, underneath the cart, tighten the seven hex bolts fastening the cart bodies together.
8.Carefully reverse the position of the cart so that it rests on its opposite end, on the tailgate reinforce- ment bracket, as shown in figure 4. Proceed with the following assembly steps.
FIGURE 4
3