9.Assemble the front panel over the open end of the cart using ten 1/4"x1/2" hex bolts, 1/4" lock wash- ers and 1/4' hex nuts. Insert bolts down through the two middle holes and the two outside holes in the bottom of cart body, and through the top, bottom and middle holes on each side of the cart body. Check that the cart halves are butted to- gether and tighten the bolts through the bottom of the cart first; then tighten the bolts through the sides of the cart. See figure 5.
LEAVE HOLES OPEN FOR | 1/4" x 1/2" |
LATCH STAND BRACKET | HEX BOLTS |
1/4" HEX NUT
1/4" LOCK | 1/4" HEX NUT |
WASHER |
FIGURE 5
10.Assemble the wheel support to the cart using eight 5/16" x 3/4" slotted head screws, 5/16" lock washers and 5/16" hex nuts as shown in figure 6. Heads of screws go to the inside of cart. Tighten.
SLOTTED SCREW
5/16" x 3/4"
11.Assemble latch stand bracket using four 1/4" x 5/8" hex bolts, 1/4" lock washers and 1/4" hex nuts. See figure 7. TIGHTEN.
LATCH STAND BRACKET | 1/4" x 5/8" |
| |
| HEX BOLT |
1/4" HEX NUT 1/4" LOCK WASHER
FIGURE 7
12.Assemble two front top corner caps using four 1/4" x 1/2" hex bolts, 1/4" lock washers and 1/4" hex nuts. Also assemble two 1/4" x 1/2" hex bolts, 1/4" lock washers and 1/4" hex nuts through top flanges and tailgate reinforcement bracket at the two rear corners. See figure 8. TIGHTEN.
CORNER CAP | 1/4" LOCK |
| NUT |
WHEEL
SUPPORT
5/16" HEX
NUT
1/4" x 1/2"
1/4" LOCK WASHER
1/4" LOCK NUT
5/16" LOCK WASHER
FIGURE 6
HEX BOLT
FIGURE 8
4