If the preceding burner characteristics are not evident, check for accumulation of lint or other foreign material that restricts or blocks the air openings to the burner or boiler. To check burners:

1.Shut off all gas and electricity to unit. Allow unit to cool.

2.Remove main burners from unit.

3.Check that burner ports are free of foreign matter.

4.Clean burner with vacuum cleaner. Do not distort burner ports.

5.Reinstall burners in unit. Ensure that all the screws on the burner flange are tightened securely so that the gasket will provide a good seal.

6.Also check for good flow of combustion and ventilating air to the unit.

After placing the boiler in operation, check the ignition system safety shut-off devices for proper operation. To accomplish this with the main burner operating, close the valve on the manifold. Within four seconds the main burners should extinguish. If this does not occur immediately, discontinue gas supply by closing main manual shut-off and call a qualified serviceman to correct the situation. If the burners extinguish, then light boiler in accordance with lighting and operating instructions.

Any safety devices including low water cutoffs used in conjunction with this boiler should receive periodic (every six months) inspection to assure proper operation. A low water cutoff device of the float type should be flushed every six months. Periodic checks, at least twice a year, should be made for water leaks.

More frequent inspections may be necessary depending on water conditions.

The boiler-mounted gas and electrical controls have been designed to give both dependable service and long life. However, malfunction can occur, as with any piece of equipment. It is therefore recommended that all components be checked periodically by a qualified serviceman for proper operation.

BURNER MAINTENANCE

Qualified service agent should follow this procedure when the boiler’s burner needs cleaning.

1.Turn off the electrical power to the boiler and close the main manual gas shutoff valve(s). Allow the boiler parts to cool before disassembly.

2.Loosen the flange and separate the gas train from the manifold assembly.

3.Separate the burner from the blower adapter by first removing the four (4) bolts and subsequently, the blower gaskets­. The blower should be free to move at this point.

4.For Direct Vent units: It is necessary to loosen and slide the rubber coupling on the blower adaptor in order to move the blower.

5.Loosen the seven bolts on the blower adapter at the base and move the burner ground wire (Green) aside.

6.Lift the blower adapter and remove the manifold assembly up from the 6 studs located on the cover plate and remove the burner gasket.

7.Remove any loose foreign material such as dust or lint with a vacuum. Check all ports for blockage. Dislodge any foreign material causing blockage. Remove any soot or carbon deposits with a rag making sure to remove any lint left on the burner by vacuuming again.

8.Reverse the steps to reassemble the unit.

9.Restore electrical power and gas supply to the boiler.

Put the boiler back in operation by following the Lighting and Operating instructions in this manual.

Check for gas leaks and proper boiler and vent operation.

PRESSURE RELIEF VALVE

The pressure relief valve should be opened at least twice a year to check its working condition. This will aid in assuring proper pressure relief protection. Lift the lever at the top of the valve several times until the valve seats properly and operates freely.

BLOWER COMPARTMENT

The blower compartment should be cleaned annually to remove any dirt and lint that may have accumulated in the compartment or on the blower and motor. Buildups of dirt and lint on the blower and motor can create excessive loads on the motor resulting in higher that normal operating temperatures and possible shortened service life.

AIR FILTER BOX

The air filter box should be cleaned every three months to remove any dust and debris that may have accumulated in the air filter or the filter housing. Buildups of dust on the air filter can block the air intake into the boiler. Air filter can washed and cleaned with water.

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A.O. Smith 2600, 3400, 1700, 2000 instruction manual Burner Maintenance, Blower Compartment, AIR Filter BOX

3400, 1700, 2000, 2600 specifications

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