Introduction

Increasing demand for portable DC power has risen from improvements in battery and motor design technol- ogy. More than ever before, portable DC powered products have become available in many diverse applications. Rechargeable batteries appear in all types of products from analytical electronic equipment to power tools and toys. In some instances, these diverse applications pose different requirements on the source of DC Power. Fortunately, availability of many types of battery chemistries yield unique characteristics. Table 1 contains just some of the different battery types and their advantages.

Whether testing batteries in R&D or production environments, the test requirements for each of the different battery types are basically the same. Figure 1 shows a common test config- uration. In general, the testing of a battery involves discharging it over

a period of time to determine several specifications. This application note will concentrate on the test of second-

ary batteries because they require Figure 1. Common Test Configuration additional tests involving recharging.

Nickel-cadmium batteries, in partic- ular, are discussed because they are the most universally used type of secondary battery in today’s demand- ing applications.

Table 1. Characteristics and Applications of Different Battery Types

 

Nickel-

Gelled Lead

Lithium

Carbon

Alkaline

Silver

Mercuric

 

Cadmium

Acid

 

Zinc

 

Oxide

Oxide

 

 

 

 

 

 

 

 

Volts/Cell

1.2

2.0

1.5 to 1

1.5

1.5

1.5

1.4

 

 

 

 

 

 

 

 

Applications

portable

standby service,

memory backup,

average use

good general

button-sized

button-sized cells

 

equipment,

rechargeable

pacemakers,

 

purpose battery

cells for watches

for watches and

 

rechargeable

 

electronic

 

 

and hearing aids

hearing aids

 

 

 

door locks,

 

 

 

 

 

 

 

emergency

 

 

 

 

 

 

 

locator

 

 

 

 

 

 

 

transmitters

 

 

 

 

 

 

 

 

 

 

 

 

Charge

CC

CV, float charge

N/A

N/A

N/A

N/A

N/A

Method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cycle Life

500+ cycles

200 cycles

N/A

N/A

N/A

N/A

N/A

 

 

 

 

 

 

 

 

Life

3 mos.

1 year

5 to 10+ years

1 to 5 years

5% loss/yr.

6% loss/yr.

4% loss/yr.

(Charged)

(–2%/day)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating

20°C to 70°C

–20°C to 65°C

–55°C to 75°C

–5°C to 55°C

–30°C to 55°C

–20°C to 55°C

–10°C to 55°C

Temp.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Performance

high discharge

high capacity

flat discharge,

low cost,

good energy

flat discharge,

flat discharge

Comments

rate, quick

 

long life, wide

sloping

density,

more energy

 

 

charge rate

 

temperature

discharge,

sloping

per unit

 

 

 

 

range, good

low energy

discharge

volume than

 

 

 

 

energy density

density

 

mercuric oxide

 

 

 

 

 

 

 

 

 

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Agilent Technologies AN 372-2 manual Introduction, Characteristics and Applications of Different Battery Types