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Water Heater
American Water Heater
Residential Gas Water Heaters, VG6250T 110, VGD625T 100
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CAUTION
LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER
AND
DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SER
VICING.
Figure: 40 POWER VENT WIRING SCHEMATIC
WIRING DIAGRAM
Contents
Main
Instruction Manual
For Your Safety
AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER.
TABLE OF CONTENTS
DANGER WARNING CAUTION CAUTION
SAFE INSTALLATION, USE AND SERVICE
APPROVALS
PRECAUTIONS
CAUTION
GENERAL SAFETY INFORMATION
GROUNDING INSTRUCTIONS
HYDROGEN GAS FLAMMABLE
Explosion Hazard
Page
Fire Hazard
CAUTION
GENERAL SAFETY INFORMATION
Fire or Explosion Hazard
Read instruction manual before installing, using or servicing water heater.
Breathing Hazard - Carbon Monoxide Gas
INTRODUCTION
ABBREVIATIONS USED
QUALIFICATIONS
PREPARING FOR THE INSTALLATION
DIMENSIONS AND CAPACITY DATA
ROUGH IN DIMENSIONS: 50 GALLON UNIT
ROUGH IN DIMENSIONS: 75 GALLON UNIT
DIMENSIONS AND CAPACITY DATA
Table 2 CAPACITY, GAS AND ELECTRICAL CHARACTERISTICS
Table 3 RECOVERY CAPACITIES
50 GALLON UNIT
Figure 1B: 50 GALLON UNIT
FEATURES AND COMPONENTS
75 GALLON UNIT
FEATURES AND COMPONENTS (CONT.)
Figure 1C: 75 GALLON UNIT
FEATURES AND COMPONENTS (CONT.)
CONTROLS AND SWITCHES
50 GALLON UNIT
75 GALLON UNIT
LOCATING THE WATER HEATER
CAUTION
INSTALLATION CONSIDERATIONS
Property Damage Hazard
All water heaters eventually leak.
Do not install without adequate drainage.
INSULATION BLANKETS
COMBUSTION AIR AND VENTILATION
Figure 4: COMBUSTION AIR AND VENTILATION
UNCONFINED SPACE
CONFINED SPACE
Figure: 6
FRESH AIR OPENINGS FOR CONFINED SPACES
OUTDOOR AIR THROUGH TWO OPENINGS
OUTDOOR AIR THROUGH TWO HORIZONTAL DUCTS
Figure: 7
AIR FROM OTHER INDOOR SPACES
Figure: 8
INSTALLATION REQUIREMENTS
CHEMICAL VAPOR CORROSION
WATER PIPING
POWER SUPPLY
MIXING VALVES
Table 4
GAS PIPING
GAS SUPPLY SYSTEMS
GAS PRESSURE REQUIREMENTS
SUPPLY GAS REGULATOR
SPACE HEATING AND POTABLE WATER SYSTEM
Figure: 9
CLOSED WATER SYSTEMS
THERMAL EXPANSION
Figure: 10
CAUTION
Temperature-Pressure Relief Valve discharge pipe must terminate at adequate drain.
Burn hazard. Hot water discharge. Keep clear of Temperature- Pressure Relief Valve discharge outlet.
TEMPERATURE-PRESSURE RELIEF VALVE
Explosion Hazard
CONDENSATE PIPING
Figure: 11
HIGH ALTITUDE INSTALLATIONS
FILLING THE WATER HEATER
INSTALLATION REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS
VENTING INSTALLATION
VENT INSTALLATION CONSIDERATIONS
POLYPROPYLENE INSTALLATIONS
Table 5
Table 6
INSTALLATION OF HORIZONTAL THROUGH THE WALL VENT SYSTEM
Figure 12: VENT TERMINATION
VENT PIPE TERMINATION
PLANNING THE VENT SYSTEM
Table 7
DIRECT VENT TERMINAL INSTALLATION
Figure 13: AIR INTAKE SCREEN
Figure: 13A
INSTALLATION SEQUENCE
Figure: 14
V X
v v
G
CBB
F
V X
v v
G
CBB
F
VERTICAL VENT TERMINAL INSTALLATION
Figure: 19
Figure: 18
DIRECT VENT DIAGRAM
CONCENTRIC VENT INSTALLATION
Table 8 KIT COMPONENTS
Figure: 27
SAFETY CONSIDERATIONS
Figure: 24
CONCENTRIC TERMINATION FLAT ROOF CLEARANCE
Figure: 27A
INSTALLATION SIDE WALL TERMINATION
Figure: 28
Figure: 29
MULTI-CONCENTRIC VENT TERMINATIONS
Figure 30: CONCENTRIC VENT TERMINATIONS FOR HORIZONTAL DIRECT VENTING
Figure 31: CONCENTRIC VENT TERMINATIONS FOR VERTICAL DIRECT VENTING THROUGH A ROOF
LOW PROFILE TERMINATION INSTALLATION
Figure: 32
Table 9
Table 10
Figure: 33
Page
TEMPERATURE REGULATION
Table 11
CONTROL SYSTEM OPERATION
Operating Set Point 120F
UIM (user interface module)
Table 12 STATUS ICONS Icon Description
Table 13 OPERATING STATES State Description
Table 14 CONTROL SYSTEM MENUS Menu Description
USER SETTINGS & CONTROL SYSTEM MENUS
Operating Set Point 120F
MENU HELP
Temperatures Heater Status Display Settings Heater Information Current Fault
Main Menu
Operating Set Point 120F
Operating Set Point 140F
CHANGE BACK HELP
Bottom of Menu
Top of Menu
Temperature Units F Backlight Delay 30s Contrast 60%
CHANGE BACK HELP
Bottom of Menu
Display Settings
Top of Menu
Blocked Exhaust
Fault History
YES NO
Restore Factory Defaults
Are you sure you want to restore the system to factory defaults?
--
FOR YOUR INFORMATION
START UP CONDITIONS
OPERATIONAL CONDITIONS
PERIODIC MAINTENANCE
VENTING SYSTEM INSPECTION
ANODE ROD INSPECTION
POWERED ANODE ROD (OPTIONAL MODELS)
TEMPERATURE-PRESSURE RELIEF VALVE TEST
Explosion Hazard
DRAINING AND FLUSHING
Burn harzard. Hot water discharge. Keep hands clear of drain valve discharge.
Burn hazard. Hot water discharge. Keep clear of Temperature- Pressure Relief Valve discharge outlet.
SERVICE
LEAKAGE CHECKPOINTS
Figure: 38
TROUBLESHOOTING
SEQUENCE OF OPERATION
INSTALLATION CHECKLIST
SEQUENCE OF OPERATION FLOW CHART
Figure: 39
OPERATIONAL PROBLEMS
CAUTION
Fire and Explosion Hazard
Excessive gas pressure to gas valve can cause serious injury or death.
Do not use water heater with any gas other than the gas shown on the rating plate.
Burn Hazard
FAULT AND ALERT CONDITIONS
Electrical Shock Hazard
POSSIBLE CAUSES - CHECK/REPAIR DISPLAYED FAULT/ALERT MESSAGE
Ignition Failure
Blocked Exhaust
POSSIBLE CAUSES - CHECK/REPAIR DISPLAYED FAULT/ALERT MESSAGE
Blower Prover Failure
Blower Prover Open
No Anode Voltage
Blocked Air Intake
Energy Cut Out (ECO)
Page
LIMITED RESIDENTIAL GAS WARRANTY
CONDITIONS AND EXCEPTIONS
SERVICE AND LABOR RESPONSIBILITY
LIMITATION ON IMPLIED WARRANTIES
CLAIM PROCEDURE