TROUBLESHOOTING GUIDE

Message on

Problem

Typical Solution

Display

 

 

Warning!

Conductivity of the water is

1. Check the salt level and adjust to 3000 ppm (3.0 g/l) or verify salt

Check /Clean

reduced and is usually

calibration.

Cell

caused by Low salt, cold

2. For water temperatures below 65°F (18.3°C), increase salt to

 

water, or a scaled cell.

3500 ppm (3.5 g/l).

 

 

3. Remove and inspect the cell for white calcium scale. Follow the

 

 

instructions on pgs. 41 – 42 to clean the cell.

 

The salt level is below 2800

Increase salt level to 3500 ppm or increase temperature on heater if applicable.

 

ppm (2.8 g/l) & temperature

 

 

below 70°F (21°C).

 

 

The salt display differs from

Adjust salt display in the Salt Calibration mode, see pg. 34 to calibrate.

 

salt test.

 

 

The cell is scaled.

* Determine frequency of scaling.

 

 

• ONE week or less = Power Supply not reversing polarity – contact factory

 

 

• TWO weeks or more = Water Chemistry related problem (check the

 

 

Saturation Index – see pg. 8)

 

 

Adjust water chemistry or adjust “Set Reverse” to a shorter cycle.

 

If this is a new installation…

Verify that the incoming voltage matches the voltage of the Control Unit, see

 

 

pg. 13.

Warming!

Cell is completely clogged

1. Check the cell for calcium scale build-up. Clean as needed.

Low Amps-

from calcium scale, has

2. Check for visual wear on the edges of the terminal blades.

Cell?

failed, or the cell cord is

3. Check the cell cord for tight connections on the cell and on the power

 

loose or damaged.

supply. Check the cell cord banana terminals and cell plug for burns.

 

 

Tighten or replace as needed.

 

The cell cord is disconnected

Verify cell cables are inserted fully into the Digital base cell connector.

 

The cell is heavily scaled.

Remove and acid wash as described on pgs. 41 - 42.

 

If this is a new installation…

Verify that the incoming voltage matches the voltage of the Control Unit, see

 

 

pg. 13.

Warning!

Cell is not receiving the

Enter “Test Pool Pilot” mode through the menu. Write down the salt level,

Low Amps-

expected Amps.

water temperature, and cell volts and amps.

Cell?

 

• If the volts are 28-29, then the problem is usually caused by low salt,

 

 

improperly connected, disconnected or loose cell cord, water less than 65oF

Warning!

 

(18.3°C), a scaled cell, or cell near end of life. Correct as appropriate.

Check/Clean

 

• If the volts are less than 25, then contact AutoPilot Systems for assistance.

Cell

 

Installer: If the unit is configured for 230 Vac operation, then verify that that

 

 

the input AC voltage is not 115 Vac. Fix wiring or reconfigure the unit as

 

 

appropriate.

Warning!

Temperature is out of range.

1. Check the Tri-sensor cable at both ends to make sure it is not disconnected

Bad Temp

 

or loose.

Sensor?

 

2. Remove the cable at the Tri-sensor and verify that the pins are not bent.

 

 

Plug it in, using care to orient it correctly before inserting it.

 

 

(Warning: Read warning, instructions and see illustrations in Connecting

 

 

the Tri-Sensor Cable on pg. 15)

 

 

3. Otherwise, contact AutoPilot Systems for assistance.

Warning!

The Electronic Control unit

Turn the Electronic Control unit on.

Remote

is not sending

Check for disconnected cable.

Comm Error

communication messages to

 

 

the Pool Pilot.

 

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