PROCEDURE FOR REPLACING A THERMOSTAT

TO REMOVE THERMOSTAT:

A. Your replacement thermostat comes as part of a kit. The kit includes additional replacement components to ensure a successful installation. When removing the old thermostat be certain to remove all its components ("O" Ring, and Steel Wedge) prior to installing the replacement thermostat.

1.Shut off gas to the heater by turning the handle on the main gas valve.

2.Shut off the water supply to the heater and open a faucet on the lowest floor to drain the line and relieve the pressure.

3.Remove the front panel, the left panel, and the bottom tray.

4.Remove the L-Shaped Lever, spring and screw (see fig.A). Screw is covered with a grey cap on newer models. Back out the screw all the way, being careful not to lose the spring, and then remove the L-lever. (Set these three parts aside as a unit, ready to reinstall).

5.Pull down on the thermostat piston assembly to remove it from the gas valve.

NOTE: There is a Steel Wedge and an "O" Ring which should come out with the piston assembly. If they do not, reach up with tweezers and/or a magnet for the Steel Wedge and remove them. Be especially careful not to push the Steel Wedge into the valve housing.

6.Remove the two screws at the other end of the thermostat (located on the upper left side of the heat exchanger) and slide the capillary sensor out of the heat exchanger. Note: You should have a basin ready to collect the water that will then be released from the heat exchanger.

TO INSTALL NEW

THERMOSTAT:

B. When working with the thermostat, be careful not to damage it: The copper capillary tube is hollow and can be damaged if crimped or bent too sharply.

1. Insert the capillary sensor into the

heat exchanger. Be sure that the

rubber gasket seats properly and

then retighten the two screws.

2. Slide the new Brass Collar over

the piston.

3. Slide the "O" Ring over the piston

so that it seats above the Brass

Collar.

4. Place the Steel Wedge into the

piston cup. Position it so it is ori-

ented with a flat side facing you. A

dab of grease or silicone will help it

stay in place.

5. Slide the assembly into the valve

housing, ensuring that the Steel

Wedge does not shift to an angled

position.

6. Reinstall the L-Shaped Lever,

spring and screw. Be sure the left

side of the L-lever is positioned over

the cam. Tighten the screw in all

the way so the spring is compressed.

Now calibrate the thermostat.

7. To calibrate the thermostat prop-

erly, continue with the calibration and

thermostat test on the following

Retaining screw

fig.A

Capillary Sensor

 

Thermostat

Tubing toRubber Gasket

Heat Exchanger

 

 

 

Steel Wedge

Cam

 

 

"O" Ring

 

 

 

 

 

Spring

Brass Collar

 

 

Screw

 

 

 

L-Shaped Lever

 

Grey cap

Piston Cup

 

 

 

Thermostat

 

Thermostat assembly

 

Piston

 

 

 

 

 

Assembly

 

 

page.

Into Left Side of

Heat Exchanger

Complete Gas Block Assembly

21

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AquaStar 170 VP manual Procedure for Replacing a Thermostat, To Remove Thermostat
Page 20 Page 22

170 VP specifications

The AquaStar 170 VP is a high-performance, innovative vessel designed for those who seek both functionality and luxury on the water. This boat embodies the perfect blend of cutting-edge technology and elegant design, making it suitable for both leisure cruising and adventurous excursions.

One of the standout features of the AquaStar 170 VP is its robust construction. Built with high-quality marine-grade materials, the hull is designed to withstand challenging marine environments while ensuring safety and durability. The deep-V hull design enhances stability and allows for smooth navigation in various water conditions, delivering a comfortable ride for all passengers.

The vessel is powered by a powerful outboard motor, which not only provides ample speed but also ensures fuel efficiency. The integration of advanced engine technology allows for precise control and responsiveness, enabling the AquaStar 170 VP to perform exceptionally well in both calm and rough waters. This makes it an ideal choice for both seasoned boaters and new enthusiasts.

One of the key characteristics of the AquaStar 170 VP is its spacious and ergonomic layout. The deck offers a generous amount of space for activity and relaxation, featuring ample seating and storage options. The design caters to social interactions, making it perfect for family outings or gatherings with friends. The seating is crafted with premium materials, ensuring comfort during extended periods on the water.

For those who enjoy the thrill of fishing, the AquaStar 170 VP comes equipped with various fishing amenities. These include built-in rod holders, a livewell, and an easy-access fish box, making it the perfect companion for anglers. Additionally, the boat offers a range of customizable features, allowing owners to equip their vessel to suit their specific needs and preferences.

The AquaStar 170 VP also embraces modern technology with advanced navigation and communication systems. These systems offer real-time data and easy access to essential information, such as weather updates and GPS positioning. This integration not only enhances safety but also enriches the overall boating experience.

In summary, the AquaStar 170 VP is a remarkable vessel that combines quality, performance, and comfort. With its durable construction, efficient power system, spacious layout, and advanced technology, it stands out in the boating market. Whether you’re looking to cruise serene waters or embark on fishing adventures, the AquaStar 170 VP is designed to meet and exceed expectations.
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