PROCEDURE FOR REPLACING A THERMOSTAT
TO REMOVE THERMOSTAT:
A. Your replacement thermostat comes as part of a kit. The kit includes additional replacement components to ensure a successful installation. When removing the old thermostat be certain to remove all its components ("O" Ring, and Steel Wedge) prior to installing the replacement thermostat.
1.Shut off gas to the heater by turning the handle on the main gas valve.
2.Shut off the water supply to the heater and open a faucet on the lowest floor to drain the line and relieve the pressure.
3.Remove the front panel, the left panel, and the bottom tray.
4.Remove the
5.Pull down on the thermostat piston assembly to remove it from the gas valve.
NOTE: There is a Steel Wedge and an "O" Ring which should come out with the piston assembly. If they do not, reach up with tweezers and/or a magnet for the Steel Wedge and remove them. Be especially careful not to push the Steel Wedge into the valve housing.
6.Remove the two screws at the other end of the thermostat (located on the upper left side of the heat exchanger) and slide the capillary sensor out of the heat exchanger. Note: You should have a basin ready to collect the water that will then be released from the heat exchanger.
TO INSTALL NEW
THERMOSTAT:
B. When working with the thermostat, be careful not to damage it: The copper capillary tube is hollow and can be damaged if crimped or bent too sharply.
1. Insert the capillary sensor into the |
heat exchanger. Be sure that the |
rubber gasket seats properly and |
then retighten the two screws. |
2. Slide the new Brass Collar over |
the piston. |
3. Slide the "O" Ring over the piston |
so that it seats above the Brass |
Collar. |
4. Place the Steel Wedge into the |
piston cup. Position it so it is ori- |
ented with a flat side facing you. A |
dab of grease or silicone will help it |
stay in place. |
5. Slide the assembly into the valve |
housing, ensuring that the Steel |
Wedge does not shift to an angled |
position. |
6. Reinstall the |
spring and screw. Be sure the left |
side of the |
the cam. Tighten the screw in all |
the way so the spring is compressed. |
Now calibrate the thermostat. |
7. To calibrate the thermostat prop- |
erly, continue with the calibration and |
thermostat test on the following |
Retaining screw
fig.A | Capillary Sensor |
|
Thermostat
Tubing toRubber Gasket
Heat Exchanger
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| Steel Wedge |
Cam |
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| "O" Ring |
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| Spring | Brass Collar |
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| Screw | |
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| Grey cap | Piston Cup | |
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| Thermostat |
| Thermostat assembly |
| Piston |
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| Assembly |
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page. |
Into Left Side of
Heat Exchanger
Complete Gas Block Assembly
21