Troubleshooting Guide

 

Trouble

Probable Cause

Solution

 

 

 

 

 

 

Couplers are not securely attached to

Check the Coupler connections and make

 

 

the tool or pump

certain that they are connected.

 

Piston will not advance or

Coupler is defective

Replace any defective Coupler.

 

retract

 

 

 

Defective remote control switch

Replace the switch and/or control pendent

 

 

 

 

Dirt in the direction-control valve of

Disassemble the pump and clean the

 

 

the pump unit

direction-control valve.

 

 

 

Make certain the advance on the pump is

 

 

Hose connections reversed

connected to the advance on the tool and

 

 

retract on the pump is connected to the

 

 

 

 

Piston will not retract

 

retract on the tool.

 

 

Retract hose not connected

Connect the retract hose securely

 

 

 

 

 

 

Retract pin and/or Spring broken

Replace the broken pin and/or spring

 

 

 

 

 

 

Piston Seal and/or End Plug Seal

Replace any defective O-rings

 

 

leaking

 

Cylinder will not build up

 

 

Retaining Screws sheared

Replace any broken screws.

 

pressure

 

 

Coupler is defective

Replace any defective Coupler

 

 

 

 

 

 

Grease or dirt build up in the teeth of

Disassemble the Ratchet and clean the

 

Ratchet will not turn

the Ratchet and Segment Pawl

grease or dirt out of the teeth

 

Worn or broken teeth on Ratchet an/or

Replace any worn or damaged parts

 

 

 

 

Segment Pawl

 

 

 

 

Tool tightens immediately

 

Depress the advance button to release the

 

Hose connections are reversed

tool; shut the pump off in the advance

 

when turned on

 

 

position and reverse the hose connection

 

 

 

 

 

Defective relief valve

Inspect, adjust or replace the relief valve

 

 

 

Make certain the air supply and hose size

 

 

Air supply too low or air hose too small

comply with the pump manual

 

 

 

recommendations.

 

 

 

Make certain the amperage, voltage and

 

Pump will not build up

Electric power source is too low

any extension cord size comply with the

 

pressure

 

pump manual requirements

 

 

Defective Gauge

Replace the Gauge

 

 

 

 

 

 

Low oil level

Check and fill the pump reservoir

 

 

Clogged filter

Inspect, clean and/or replace the pump

 

 

filter

 

 

 

 

Pressure reading erratic

Defective Gauge

Replace the Gauge

 

 

 

 

 

Nut Returns with retract

Ball Plungers are not engaging the

Thread the Ball Plungers to the correct

 

stroke

Drive Sleeves

depth in the Housing.

NOTICE

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Aztech Systems TX 2, 16, 4, 8, 32 manual Troubleshooting Guide Probable Cause Solution, Save These INSTRUCTIONS. do not Destroy