inspection and maintenance

Clutch cleaning and maintenance

After every 5 hour of use, your clutch will need cleaning and lubrication. If clutch becomes too dirty or has lack of lubrication, the clutch will have a tendancy to stick. This will cause the Mini-Bike to want to take off before throttle is applied.

To clean and lubricate clutch, follow the instructions below:

1.Make sure engine is turned off and engine is cool before removing clutch cover.

2.Remove Clutch Cover

3.With compressed air, blow through holes to remove any dust and/or particles.

4. Oil Clutch bearing with a few drops of 30W motor oil Note: Make sure oil does not get inside clutch itself.

5.Push Mini bike foreward without starting allowing oil to flow through beaing surface.

6.Re-install clutch cover

WARNING

Starting engine with clutch cover removed could be hazardous

Starting engine with clutch cover removed, increases the chance of getting your person caught in moving components which could result in severe injury.

Never start Mini Bike with clutch cover removed.

Blow out clutch with compressed air through large holes

Oil Clutch here ONLY

Clutch Cover

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Bajaj Electricals DB30 manual Clutch cleaning and maintenance