3.Inspect the cable assembly for loose or frayed wires, physical damage, or any contaminants on the connec- tors. Replace as necessary.

ASSEMBLY

1.Securely clamp the treadle mounting plate.

2.(a) For Detroit Diesel Potentiometers: Align the drive slot, and engage the potentiometer the drive tang at the end of the drive shaft (see Figure 4). Rotate the

potentiometer clockwise until the first set of mounting holes align. Secure using two screws: torque to 25 (±5) in. lbs.

(b)For Caterpillar Position Sensor: Aligning the drive slot, the position sensor engages the drive tang at the end of the drive shaft (see Figure 4). Rotate the position sensor clockwise until the first set of mounting holes align. Secure using two screws : torque to 20 (±2) in. lbs.

DIGITAL

 

VOLT/

 

OHM

 

METER

POTENTIOMETER

 

PC. NO. ON THIS SURFACE

POWER

SUPPLY

(9-16 VDC)

PIN C

300,000 OHM RESISTORGROUND TEST LOAD

PIN B

POTENTIOMETER

VOUT

 

(OUTPUT)

 

PIN A

Closed Throttle (open) Range: 7-18%VREF

(INPUT)

Open Throttle (full) Range: 74-84%

FIGURE 6 - ELECTRICAL TEST SCHEMATIC FOR THE DETROIT DIESEL CONNECTOR

Closed Throttle (open) Range: 10-20%

Open Throttle (full) Range: 75-90%

 

PIN A VREF

 

(INPUT)

 

2000 OHM ±5%

 

RESISTOR

PEDAL

PIN B

POSITION

SENSOR

VOUT

(PWM)

(OUTPUT)

 

(CABLE)

.001µF

47,000 OHM ±5%

 

 

RESISTOR

 

POSITION SENSOR

 

PIN C

 

GROUND

 

Caterpillar output voltage is Pulse Width Modulated

FIGURE 7 - ELECTRICAL TEST SCHEMATIC FOR THE CATERPILLAR CONNECTOR

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BENDIX BW1837 manual Assembly, Position Sensor