Beverage-Air 3311 manual Sanitizing and Refilling, Figure CC Insert Retaining Pin, Page

Figure BB Insert Valve Handle

Figure EE Lubricate Carb Tube

Model 3311

Figure AA Installing Plunger and Spring

Figure Y Sanitize Valve Body

Figure Z Lubricate Plunger

Sanitizing and Refilling

1.Reassemble carburetor by installing the two o-rings at the bottom of the carb tube.

2.Place the carburetor assembly in the bottom of the hopper.

3.Install the o-rings on valve plunger and lay plunger assembly on a clean piece of paper towel.

4.Prepare a minimum of 2.5 gallons (9.5 liters) of sanitizing solution (Kay-5 Sanitizer/Cleaner or equivalent) following the manufacturer’s instructions.

NOTE: Add 1 ounce of Kay-5 to 2.5 gallons (9.5 liters) of 120°F (50°C) water to achieve a concentration of 100 parts per million.

5.Dip a medium sized brush into the sanitizing solution and sanitize the inside bore of the dispensing valve. (Figure Y)

6.Place a small amount of lubricant onto a piece of clean paper toweling. Use a clean piece of paper toweling to pick up the small end of the valve plunger assembly. Apply a thin film of lubricant from the other piece of paper toweling. (Figure Z)

7.Slide the valve plunger spring over the small end of the valve plunger and, using another clean piece of paper toweling, pick up the valve plunger at the outlet end and insert plunger and spring into the valve body. (Figure AA)

8.Push up on the valve plunger and insert the stainless steel handle. (Figure BB)

9.Holding the handle down slightly so that the hole in the handle and valve block are aligned, insert the dispensing valve handle retaining pin. (Figure CC)

10.Pour sanitizing solution into the mix storage hopper and allow the solution to fill freezing cylinder. Use a large brush to sanitize all hopper surfaces. (Figure DD)

11.Turn panel switch to “CLEAN” and allow freezer to run for 5 minutes.

12.Open dispensing valve and drain solution. Allow the dasher to push remaining sanitizer out of the freezing cylinder. Once the sanitizing solution is drained, turn panel switch to “OFF”.

13.Place a small amount of sanitary lubricant onto another piece of clean paper toweling. Use a clean piece of paper toweling to pick up the large end

of the carburetor from the bottom of the hopper taking care not to touch the sanitized carburetor with your bare hand (Figure EE). Apply the lubricant on the other piece of paper toweling to the two o-rings on the bottom of the carburetor assembly (Figure EE).

14.Place the lubricated carburetor assembly on a clean piece of paper

toweling.

15.Prepare fresh product according to manufacturer’s instructions.

16.Hold open the dispensing valve and pour product (approx. 10 oz.) into the hopper to allow this product to chase out any remaining sanitizer. Watch the product flowing out of the dispensing valve and close the valve when the new mix has purged the sanitizer remaining in the cylinder.

17.Use a clean piece of paper toweling to insert the sanitized carburetor assembly into the inlet hole in the hopper.

18.Fill mix storage hopper with fresh product. Cover hopper with hopper lid.

19.Turn front panel switch to “ON”. Allow the freezer to reach proper consistency.

Figure CC Insert Retaining Pin Figure DD Sanitize Hopper

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