17MAINTENANCE continued
17.4BLADE REMOVAL / SHARPENING
NOTE: When sharpening the blade it is a good idea to check the balance of the blade. A properly balanced blade will increase life of the bearings and other components.
Tools required: ratchet, 3/4” inch socket, torque wrench, ade- quate support, block to inhibit blade rotation.
1.Disconnect spark plug wire.
2.Support front of unit to allow access to the blades.
Note: Unit is heavy. Be sure support is adequate to prevent personal injury.
3. Block the blade to prevent it from rotating during removal |
(see figure |
For Each Spindle: |
4. Remove the blade bolt (Item 35), lock washer (33), and |
large friction washer (103). |
5. Remove the blade (18) and replace or sharpen the blade. |
NOTE: Use only B.G.I. Part no. 520001(Standard blade) or |
17.5BELT REPLACEMENT
When replacing one belt the other should be inspected for wear and replaced if worn. It is good practice to change both belts when either is worn beyond use. Use only original equipment belts for replacement. Billy Goat uses only premium quality, kevlar corded and coated belts in your unit.
Substitute belts do not meet the design and performance requirements for your unit , and will greatly reduce machine performance and belt life.
10526
19
85
171
23
22
B.G.I. | Part no. 520002 ( Mulch blade). |
37
24
171
6.Reinstall the blade using all fasteners in the exact order they were removed (see figure
7.Torque blade screw to 60
NOTE: Before installing the fasteners inspect them for wear and replace as necessary.
8. Reconnect spark plug wire.
Figure
Figure
50
171
Figure
Blade Drive Belt Replacement
Tools required: ratchet, 3/4 inch socket, 10” extension bar for socket, two ½” wrenches and adequate support for machine.
1.Disconnect spark plug wire.
2.Remove the deck belt cover.
3.Support front of unit to allow access to underside of the machine near the engine.
Note: Unit is heavy. Be sure support is adequate to prevent personal injury.
4.Observe the orientation of the belt fingers (Item 71) under the engine.
5.Remove the 4 engine mount bolts (Item 48)
6.Remove the left and right belt fingers (These fingers are interchangeable).
7.Observe the orientation of the belt finger (Item 90) on idler (Item 91).
8.Loosen but do not remove idler/belt finger retaining nut (Item 144).
9.Observe belt routing and remove the belt from front spindle pulley (Item 46).
10.Remove the belt from the idler pulley and from the engine pulley.
11.Install new belt on engine pulley, idler and front spindle pulley following the original belt routing.
12.Position the idler belt finger centered on idler bracket and tighten the retaining nut (Item 144).
13.Reinstall the left and right belt guide fingers under the engine base using all fasteners in the exact order they were removed.
NOTE: Before installing the fasteners inspect them for wear and replace as necessary.
14.Torque the four engine bolts to 40
Note: With clutch levers engaged, be sure belt guides do not touch belts after installation.
Part No. 520141 | Page 12 of 20 | Form No. F061604A |
