CG100 - CORDLESS CAULK GUN

INSTRUCTION MANUAL

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connection from one terminal to another. Shorting the battery terminals together may cause sparks, burns, or a fire.

Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edge are less likely to bind and are easier to control.

Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool may create a risk of injury when used on another tool.

Service

Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel may result in a risk of injury.

When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury.

Specific Safety Rules

Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will also make exposed metal parts of the tool "live" and shock the operator.

Keep hands out of the plunger and rod area of the caulk gun. Fingers can be pinched between the tube holder and the plunger.

When operating caulk gun overhead, do not have plunger rod in the path of your eyes or head. Plunger rod may slip back in direction of user. Always wear eye protection when using the caulk gun.

Always work in properly ventilated area and wear appropriate respiratory protection if necessary. Fumes from some caulks and adhesives can be noxious.

Always read and follow the manufacturer’s instructions on the caulk or adhesive tube. Failure to do so may result in personal injury.

The label on your tool may include the following symbols.

V

volts

A

amperes

Hz

hertz

W

watts

min

minutes

no

alternating current

 

 

direct current

no load speed

 

 

 

..........................

Class II Construction

 

 

........................

earthing terminal

 

 

 

 

 

 

 

 

 

 

 

........................

safety alert symbol

.../min

revolutions or

 

 

 

 

 

 

reciprocations per minute

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FUNCTIONAL DESCRIPTION (FIGURE A)

1.Trigger

2.Battery Compartment

3.Lanyard

4.Plunger Rod

5.2 Speed On/Off Switch

6.Caulk Carriage

7.Seal Poker (other side)

A

5 4

6

7

13

2

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE

GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL

PRODUCTO.

Cat No. CG100 Form No. 90503222 (APR - 06) Copyright © 2006 Black & Decker Printed in China

GENERAL SAFETY RULES - FOR ALL BATTERY OPERATED TOOLS

WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

Work Area

Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords may create a fire.

A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that may be suitable for one type of battery may create a risk of fire when used with another battery.

Use battery operated tool only with specifically designated battery pack. Use of any other batteries may create a risk of fire.

Personal Safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing , and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Air vents cover moving parts and should be avoided.

Avoid accidental starting. Be sure switch is in the locked or off position before inserting battery pack. Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents.

Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

Tool Use and Care

Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

Do not use tool if switch does not turn it on or off. A tool that cannot be controlled with the switch is dangerous and must be repaired.

Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such preventative safety measures reduce the risk of starting the tool accidentally.

Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws or other small metal objects that can make a

BATTERY INSTALLATION

B

Insure the on/off switch (5) is in the full off position by

 

moving switch to "O" position. Open the battery

 

compartment cover (2). Insert 4 fresh1.5 volt AA batteries

 

as shown in figure B, making sure to match (+) and (-)

 

terminals correctly. Replace battery compartment cover.

 

WARNING: Batteries can explode, or leak, and can

 

cause injury or fire. To reduce this risk:

 

Carefully follow all instructions and warnings on the battery label and package.

Always insert batteries correctly with regard to polarity (+ and -), marked on the battery and the equipment.

Do not short battery terminals.

Do not charge batteries.

Do not mix old and new batteries. Replace all of them at the same time with new batteries of the same brand and type.

Remove dead batteries immediately and dispose of per local codes.

Do not dispose of batteries in fire.

Keep batteries out of reach of children.

Remove batteries if the device will not be used for several months.

“Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes (i.e. packed in suitcases and carryon luggage) UNLESS they are properly protected from short circuits. So when transporting individual batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.”

ASSEMBLY

C

CAULK OR ADHESIVE TUBE PREPARATION

 

Follow manuafacturer’s recommendation to suit the job.

 

 

Cut the nozzle of the tube at an angle. The closer to the

 

 

end of the nozzle that you make your cut, the narrower the

 

 

opening will be. The smaller the opening the smaller the

 

 

caulk bead.

 

The seal poker (7) can be removed (or stay attached to

 

 

caulk carriage) as shown in figure C and used to pierce

 

 

the inner seal of the tube. Make sure that the seal is

 

 

pierced. If not, the material may be forced out the rear of

 

 

the gun. When using a partially depleted tube, insert the seal poker (7) first to remove any

 

hardened material on the inside.

D

CAULK OR ADHESIVE TUBE INSTALLATION

 

Insure the on/off switch (5) is in the full off position by

 

 

moving switch to "O" position.

 

Remove the caulk carriage (6) by rotating it

 

 

counterclockwise until arrow on tool is aligned with unlock

 

 

image on caulk carriage. Pull caulk carriage straight out.

 

Pull the plunger (4) back far enough to allow the tube to fit

 

 

in the caulk carriage (6).

 

Insert the caulk or adhesive tube into the caulk carriage.

 

 

Make sure that the seal has been broken inside the caulk

E

 

nozzle.

 

• Insert the caulk carriage into the main housing as shown in figure D. Confirm caulk carriage is aligned properly, then rotate carriage clockwise until arrow on tool is aligned with lock image on carriage.

• Push plunger rod forward until it rests against the back of the tube as shown in figure E.

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Black & Decker CG100 instruction manual General Safety Rules for ALL Battery Operated Tools, Assembly