Bradford-White Corp PE4403S*F(BN,SX), PE4503*F(BN,SX), PE440T*F(BN,SX) Troubleshooting

Models: PE4403S*F(BN,SX) PE440T*F(BN,SX) PE4503*F(BN,SX) PE2XR504T*F(BN,SX)

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Troubleshooting

LED Status

Control Status

 

Probable Cause

Service Procedure

Six flashes,

Relay not working

 

 

 

two flashes,

properly during

 

 

See Relay Replacement on

three second

burner operation,

Faulty relay

page 28

pause (Soft

system auto resets

 

 

 

 

 

Lockout)

after (5) minutes

 

 

 

 

 

 

 

 

 

 

1.

Unstable pilot

 

Six flashes,

 

2.

Pilot tube block or restricted

1. See Burner Inspection

 

3.

Oxidation build-up on pilot

on page 17

three

Pilot flame

electrode

2-4. See Pilot Inspection,

flashes,

extinguished,

4.

Wire damage to pilot

Testing and Replacement

three second

system auto resets

pause (Soft

after (5) minutes

assembly or bad connection at

on page 19

gas control

5. Refer to Installation &

Lockout)

 

 

5.

Insufficient combustion air

Operation Manual

 

 

 

 

6.

Insufficient gas pressure

 

Six flashes,

Undesired false

 

 

 

four flashes,

 

 

 

pilot flame sensed,

Pilot valve stuck in open position

Replace gas control

three second

pause

system auto resets

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

Flammable vapor present

 

 

Flammable vapor

2.

Flammable vapor sensor

 

Seven

sensor or

exposed to excessive moisture

 

flashes,

resettable thermal

3.

Flammable vapor sensor

See Flammable Vapor

three second

switch fault

exposed to extreme ambient

Sensor Testing on page 27

pause

detected, see

temperature

 

 

warning label

4.

Resettable thermal switch

 

 

 

open

 

 

 

1.

Flammable vapor sensor out

 

Eight

Flammable vapor

of specification; verify Flammable

 

flashes, one

Vapor Sensor (FVS) resistance is

 

sensor out of

See Flammable Vapor

flash, three

specification,

not below 25 kŸ.

Sensor Testing on page 27

second

2.

Possible short in flammable

possible short

 

pause

vapor sensor or resettable

 

 

 

 

 

thermal switch wiring

 

 

 

1.

Damage to thermal well wires

 

Eight

 

2.

Thermal well sensor

 

Thermal well sensor

resistance out of range

 

flashes,

 

damaged or

3.

Replace thermal well

 

three

See Thermal Well Testing

unplugged or gas

4.

Verify control is not wet or

flashes,

on page 21

control electronics

physically damaged

three second

 

pause

fault detected

5.

Reset control on/off switch

 

 

6.

Replace gas control if 8-3 error

 

 

 

 

 

 

persists

 

 

 

 

 

 

Eight

 

1.

Verify control is not wet or

1. Replace gas control if

flashes, four

 

physically damaged

Gas control fault

wet or physically damaged

flashes,

2.

Reset control on/off switch

detected

2. Cycle power

three second

3.

Replace gas control if 8-4 error

pause

 

persists

3. Replace gas control

 

 

 

 

 

 

 

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Bradford-White Corp PE4403S*F(BN,SX), PE4503*F(BN,SX), PE440T*F(BN,SX), PE2XR504T*F(BN,SX) service manual Troubleshooting